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Tinning an old building

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paul

01-02-2003 15:55:49




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I have an old hog barn on the place. Most will probably say just tear it down & start over, but 1) I'm just not built that way inside & 2) county zoning laws are pretty easy on remodeling, while new construction has become a bit of a hassle.

Anyhow, I need to totally rebuild one sidewall, which works out fine since I want to put in a large door there anyhow so only need to do 2/3.

It will need a new roof, the wood shingles were past useful years ago. A couple of rafters might need to be shored up, but not too bad yet.

So, if I lay 2x4s across the roof & put a tin roof on, how far apart should the 2x4s be? What do you use to hold the 2x4s down to the old roof, since they are more likely to lift up than the new screws in the tin?

And, can you just side tin over the old wooden siding?

Any tips or tricks to make this work out easier?

I'm figuring on screws to hold the tin down, and am considering putting the sidewall tin on horizontally. Building is about 22x40. Pretty good concrete floor & foundation, nice sidewall height.

--->Paul

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JMS/MN

01-03-2003 10:50:43




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
I would see no problem using 1x4s instead of 2x4s for holding your roof sheeting. About 1960 we built some pole sheds on the home farm, oak rafters on 2 foot spacing, with 1x4 purlins spaced 2 feet apart, with steel roofing nailed onto them. Both buildings still standing and in good shape, all home sawed lumber.You'll also gain strength by having existing roof boards underneath, so going 2x just adds unnecessary weight. If the shingles have been leaking, make sure the rafters are not rotting. Building can last for decades yet as long as the wood stays dry. If this is going to be used for livestock the poly should be on the inside of the walls, under the lining. Poly on the outside of the stud would hold the moisture within the walls and make them rot.

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Scott

01-03-2003 08:55:15




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
I'm not an expert on this, but for roofing, my grandfather had our barn re roofed in steel MANY years back. I'm told that they just ran the steel right over the existing wood shingles. I'm nearly 40 now, and I know it was done before I was born, and the roof is doing it's job still just fine.



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buck

01-03-2003 06:55:26




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  

It is not clear to me if you intend to remove the old wood shingles but as others have said I would recommend doing this and then inspecting the sheeting to make sure that it is adequate for a good base for the tin and will yield a good uniform surface. Should the building have board and batten siding I would consider removing all the battens to create a more uniform base for the sidewall tin.If future plans include heating this building I would consider placing plastic, tarpaper, or tyvek under all the sidewall tin to cut down on drafts and air infeltration.

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paul

01-05-2003 00:25:08




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 Re: Re: tinning an old building in reply to buck, 01-03-2003 06:55:26  
Ah, around here it looks like it is common to just place some (looks like, from the ground) 2x4s parallel to the roof beam every few feet over the old wooden shingles the length of the roof (like purloins), and attach the tin to these. Offers a good new base for the screws to hold on, and gives the tin a good somewhat level & parallel base to lay on. Would look like they are almost 4' apart, but probably depends on how long of a roof.

Sounds like no one here ever does this, maybe just common here in southern MN?

Don't plan on livestock or heat in it but plans often change, fairly level old wooden siding on it should be easy to put tin over the sides.

Thanks all!

--->Paul

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Hal/WA

01-02-2003 23:34:11




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
I wish that building was on my property! Unless it is just too far gone from rot in the framing, I would sure fix it up. When I was a kid, we moved to an old farm with decaying outbuildings. We didn't have a lot of money to build new, so we repaired the ones that were there. The roofs were all old cedar shingles over spaced 1x6 fir boards. After taking the sway back out of the roofs with cables, we skinned off the old shingles and nailed down corregated galvanized tin, right to the old 1x6's with galvanized nails. It is still there--though I would reccommend screws. We also cast concrete foundations and put on cedar siding which we painted. The old buildings still look pretty good 40 years later, even though they are no longer owned by my family.

Have you considered just nailing 1/2" plywood or OSB over your present roof deck (after skinning off the old shingles with a flat shovel) and then screwing the new metal to the new solid deck? I have seen several buildings that have been reroofed this way and they seem to be holding up fine. I would put a layer of tarpaper between the wood and metal, just in case of a leak.

If your building has survived the snowfall long enough to wear out a wood shingle roof, it is probably pleanty strong enough for any metal roof you put on it. Remember that sometimes snow will slide off a metal roof, if it is steep enough. A door that opens out in an area where snow might slide off from the roof may well become blocked. A real hassle when you want to drive something out. Shovel time! So I would suggest making your vehicle door on a gable end.

It is a good idea to fix all the structural problems before you start roofing. The first piece of metal is the most important. If it is not placed just right, the rest of the pieces will be much harder to line up and get square. Use lots of screws. They are cheap insurance and much easier to do when you are doing the initial installation, rather than up on a ladder in a thunderstorm with the cordless drill in one hand and a deathgrip on the ladder rung with the other.

I have done metal on walls both vertically and horizontally. I think the horizontal way is easiest, but it is a real pain to make a lot of small cuts in the top piece to fit around rafters.

It sounds like you have a real worth-while project, especially considering the concrete floor. Let us know how it comes out.

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T_Bone

01-02-2003 22:35:01




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
Hi Paul,

I used 2x4 on my storage shed roof. Lasted 15yrs til this past year and the wind took off a half section at a time. Here in Arizona the heat drys the wood out something terrible and the nails just pulled thru the 2x4's and the wood split. I used 3-1/2" deck screws with 24ga SM straps for joist straping, when the first half blew off. When the second half let go I went with metal 2x4's x 20ga (tracks not studs) used as rafters again with deck screws for the framing. Much stronger than wood and a wood 2x4x8ft is $2.45 and a 2x4x10ftx20ga track is $1.84 here on 24" centers. This should stop my dry wood problem. I normaly use a 1x4 along the eve and ridge edge screwed every high rib, but this time I used a metal box frame again with screwed every high rib.

The screws with the rubber or neophrene washers are the best. This keeps the SM screws from pulling thru the sheet when the wind blows. There expensive about $.30eh. I have used 3/16" flat washer with a hex head #10 SM screws with good results. I use a #12--1/4" flat washer on every joist seam. I screw every high rib top and bottom along the eve and ridge, joints every foot from the eve to ridge, and every three ribs the width of the building on perlins set at on 2ft centers. #7 or #8 x 1/2" hex SM screws work well for joining the metal frame.
The pointed SM self drilling screws are best in wood and if you use the drill head (Tek) screws (best in metal) be easy as they will strip out in wood easy.

If your going wood, predrill the #10 and #12 holes or it'll split the wood and deck screws if used. Try a couple test holes for pilot diameter but 5/32" works well.

Upto a #7= 1/4" hex driver All are magnet incerts
#8 & #10 = 5/16" hex driver
#12 on to ?= 3/8" hex driver
On a 24ftx24ft building you will 2-5/16" and 2-3/8" hex drivers. I like 1/2" light duty Milwaukee drill motors on the screws, cordless on the pilot holes/screws.

I like the 26ga Delta standing rib the best as the rib design is stronger. The 26ga corrigated roofing is weaker but can be used but you will need to lay down 1/2" plywood to walk on it and is the cheapest. Your in ice country so be really careful as SM and ice is very slick. If you don't want the roof to sweat inside use a visqueen vapor barrier under the SM roofing. Your wasting your money/time with 28ga and 30ga roofing.

So if I typed this correct you should read this as a free span of 2ft square on centers. We don't get snow here tho so consider your snow load.

T_Bone

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TimV

01-02-2003 19:31:10




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
Paul: I agree with your stance of fixing up the old rather than building/buying new. However, if I were you I would go with 1x6 lumber rather than 2x4's for your roof boards. I usually use 10d nails (2 per board on each rafter) to anchor the 1x6's. These will hold perfectly well--I've never seen a problem with them lifting out. Space them 12" apart--I usually cut 2 12" blocks out of scrap, start at the bottom (stay out about 3" with the first row) and then use the blocks to space each course upward. With respect to the roof steel, screws are definitely the way to go--screw every other roof board in the center of each flat on the tin, with the exception of the overlapping edge--screw these tight to the overlap. Overlap your tin in the opposite direction of the prevailing winds in your area, provided of course the building faces in a direction that makes this practicable. Hope this helps!

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Bob

01-06-2003 12:54:01




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 Re: Re: tinning an old building in reply to TimV, 01-02-2003 19:31:10  
I would think 2x4s would be more stable and probably much cheaper, but just my opinion.



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kydavid

01-02-2003 17:15:52




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 Re: tinning an old building in reply to paul, 01-02-2003 15:55:49  
I'm with you, never tear down what you can fix. Firts on the roof. Why use the 2X4's instead of screw directly into the old roof. If you used 2" or 2-1/2" screws I'd think they would go through to the sub material. Doubt you would get a nail toe nailed in much deeper. Also, putting that much extra weight (from the 2x4s) micht get you into snow load trouble. Want to look at your local snow load for spacing your stringers. Here in KY I put screws in rows 24" apart, 2 between each rib. If you decide to use stingers I'd use 1x4's instead of 2x4's.

As for the siding that's all I use anymore. Been buying good heavy siding metal for $20 a square in assorted colors and lengths, paint it all black. Even roofing with it. GOt 3 old tobacco barns that I put it on to make hay barns and then built a new barn out of it. Just put it right over the old boxing.

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