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Boring head

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LarryG

12-13-2002 12:52:09




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Does anyone know if a boring head is available with a 1/2" straight shank that I can chuck in my drill press to bore a 1 1/2" hole approximately 1" deep in maleable iron? The only other metal working tool I have is a mini lathe. Thanks




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LarryG

12-17-2002 10:08:43




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
Thanks for all the suggestions. I found a boring head on Ebay - we'll see what happens..... .....



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Green Giant

12-16-2002 19:16:37




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
Why don't you try a hole saw.



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Dagger

12-14-2002 04:54:23




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
If your drill press has a removable chuck with a morse taper#3, Grizzly industrial has what you need...They send out free catalogs all the time. If you have a morse taper#2, Grainger has an extention/adapter to change from#2 to #3...very unstable and prone to vibration however. Go to those two sites and check them out...glad to help.



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Rod MI

12-13-2002 23:21:45




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
yes they are available from ENCO and any other machine shop tool supplier



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Slowpoke

12-13-2002 19:09:41




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
If your drill press uses a tapered shank chuck holder, you may find that the side pressure from cutting a large hole or even using a small mill cutter will cause enough vibration to drop the chuch out of the tapered holder. This could mess up your work piece, damage the cutter and/or cause you injury. Rotating machinery can cause lots of damage in the blink of an eye. Think first & be safe.....



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John Garner

12-13-2002 18:33:56




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
Larry G --

You could check the Criterion website; I think that a half-inch straight shank is available to fit their small boring head. But it's for a onesy-twosey operation, you'll end up with some high price holes after paying for the boring head.

For a through-hole, maybe you should consider making an old-fashioned boring bar . . . it can be as simple as a half-inch rod with a 1/4 inch hole drilled through near one end to take a toolbit. You'd almost certainly want to drill and tap the boring bar axially for a set screw to hold the cutter bit in place.

Make a toolbit from 1/4-inch diameter high-speed round stock (the shank of a dull or broken twist drill will work), maybe 5/8 inch long, and grind the end to look like a left-hand lathe tool. Maybe even grind a bit of a flat for the set screw to bear against.

Insert the bit into the boring bar, orient the bit correctly so that the sharpened end sticks out of the boring bar by 1/8 inch, and lock it in place with the set screw. Now chuck the boring bar into the drill press, set the press for a real slow speed, and go to town.

You'll need to change to a slightly longer bit and repeat the boring to get up to the 1 1/2 inch diameter you want, but I'm not sure that a 1/2 inch drill press would have the moxie to make the cut in one pass even if you had a boring bar that would otherwise let you open up the hole in a single pass.

If you need a blind hole, you can do pretty much the same thing but angle the toolbit hole in the boring bar about 45 degrees so that the cutting edge can be set all the way out to the end of the bar.

A spade drill might also be worth considering, but as with the boring head, a purchased spade drill will probably set you wallet back a fair chunk. A quick glance at the MSC catalog indicates that you might be able to buy a single 1 1/2 inch spade drill insert for $40 to $50, NOT including the holder.

Finally, there are "annular cutters" that would almost certainly work well (Rota-Broach and Jancy Engineering's Slugger are two tradenames), but these guys are expensive too.

Of course, if you're working on a cost-plus contract . . .

John

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IMJMAC

12-13-2002 18:27:37




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 Re: Boring head in reply to LarryG, 12-13-2002 12:52:09  
LARRY,
YOU SHOULD BE ABLE TO FIND WHAT YOU NEED AT ENCO, TRAVERS TOOL, OR MSC.I BELIEVE YOU CAN ORDER WHAT
EVER SHANK YOU NEED.



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