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Torch pressure settings

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Lincoln

12-06-2002 07:45:57




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What should you adjust the pressure to on the oxygen and acetalene gauges on a cutting torch set up?




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jp

12-09-2002 08:50:27




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
David's answer is closest to complete.
I teach my students to follow the rule - 1:1 oxygen to acetylene for welding or brazing 4:1 oxygen to acetylene for cutting

Refer to your manual or a standard guide such as Victor's little yellow welding and cutting guide for exact pressures to match your tip size and the stock on which you are working. Higher pressures will not replace a clean tip and the proper type of flame setting.

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T_Bone

12-11-2002 15:14:29




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 Re: Re: torch pressure settings in reply to jp, 12-09-2002 08:50:27  
Hi jp,

Although 4:1 rule for pressure setting are fine for 25ft of hose, it's when your 200ft out there that you need the extra pressure for the line loss.

I do however disagree with a 1:1 ratio for brazing. Where as welding on heavy plate a 5psi Acetylene setting will work out just fine but a 5psi Oxygen setting would not be enough volume.

There is nothing wrong with running a higher pressure setting as volume is regulated at the mixing chamber valves.

Sorry had I seen your post earlier I would have responded.

T_Bone

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Fred OH

12-08-2002 19:07:14




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
Don't know the settings for your torch, but if you have bought it from a reputable dealer....he will have a booklet from the manufacturer who has done extensive testing with their torches and it will have a chart that lists the various pressures for each tip that will give good results without using more gas than is needed. One thing that I can recommend to you is when you get the torch right and the speed right and the torch is in the vertical position....the sparks and slag coming out underneath the metal (clean new steel) will be coming out at approximately a 45 degree angle ahead of the torch (in the direction of the cut) This might not sound practical to you, but if you want to try playing with the regulated pressures while cutting by opening up the two valves on the back of the torch all the way (second person required to operate torch) ....so that you have full control of the torch at the regulators....you will find that you can fine tune the torch just as I described....and there will be no slag hanging on either piece....only a little bit of scale that you can scrape off with your thumbnail. When you get it set like this....you can turn off the torch and take a drink of your Old Milwaukee and say "It don't get any better than this"! How I know this is....I have a machine out in the shop called a Heath Ultragraph....which is a template controlled flame cutting machine with a magnetic stylus with a variable speed drive and when everything is right....this is the results you get....whether it's one eighth inch thick or several inches. Neat huh? L8R....Fred OH

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T_Bone

12-06-2002 21:39:55




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
Hi Lincoln,

I have two pressure settings.

For cutting 40psi Qxy and 5psi Actylene

For brazing 20psi Oxy and 5psi Actylene.

Don't matter if I'm welding or cutting 20ga to 1-1/2" thick metal or using 25ft of hose or 200ft of hose.

For over 35yrs these are the only settings I've used.

You might want to do a search on this website as there's been alot written about cutting and brazing this year. Alot of good info.

T_Bone

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mj

12-06-2002 14:45:38




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
One thing to remember: Acetylene will dissociate at pressures above 14 lbs/sq. in. resulting in a flashback through the hoses, regulators and.....well, you get the picture!



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david

12-06-2002 10:29:57




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
For welding 1:1 ratio. Acetylene at 3, oxygen at 3.

For cutting: Acetylene between 5 and 10 (deepending on thickness of metal), and oxygen at 25-50. Setting flame is more important than actual output pressures. For normal cutting you want a neutral flame. Depends on number of oxygen knobs you have. If a 3 knob torch open handel oxygen valve fully and close torch tip valve fully. Adjust with valve on tip.

Light acetylene flame and increase gas at handel until flame begins to "blow", lookkind of like a light bulb. Begin cutting oxygen in. Flame will get bright white (carbonizing), keep cutting oxygen in until a withe feather forms inside a blue flame, keep adding oxygen and the feather will disappear leaving blue points on th ecutting tip. Flame is right when the feather is gone and points are round on the ends. If you get too much oxygen the flame will hiss and the blue points will be sharp. Shut down is acetylene first, them oxygen.

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john

12-06-2002 08:24:21




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 Re: torch pressure settings in reply to Lincoln, 12-06-2002 07:45:57  
I usually run my acetylene at 10 percent of the oxygen 40 and 4 30 and 3 etc

john



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