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Metal Grinder: Stone Vs Belt???

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DumOleBob

11-16-2002 12:21:34




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When it comes to forming or shaping metal what is the difference in the results using a bench grinder, with a stone, and a belt grinder? What are the advantages & disadvantages of each? Finally, what is the difference between a belt grinder and a belt sander? I've heard of both as useable on metal?

Thanks! Bob




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kraig WY

11-18-2002 07:12:10




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 Re: Metal Grinder: Stone Vs Belt??? in reply to DumOleBob, 11-16-2002 12:21:34  
They are two differant tools. I like the belt sander w/disk for polishing. You can get a mirror finish on a rifle barrel with 600-800 grit. You can hog metal with a corse belt. Then you can't beat a stone grinder for sharping lathe cutting tools or drill bits. Guess it kind of depends on what you're gonna do.



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Mac

11-17-2002 10:04:46




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 Re: Metal Grinder: Stone Vs Belt??? in reply to DumOleBob, 11-16-2002 12:21:34  
I use a 4"X36" stationary belt sander a lot. Has a stop than can be set at an angle. Buy type belts, depending on what you are using them on.
They last quite a while if you clean them fairly frequently. Got to run them as long as you can because the 4x36 belts will break you up.$$$



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Scott Green

11-17-2002 04:01:18




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 Re: Metal Grinder: Stone Vs Belt??? in reply to DumOleBob, 11-16-2002 12:21:34  
I have a belt grinder in my shop. I use it way more than a wheeled bench grinder. If your in question , and have a portable belt sander , mount it up side down and lock the trigger. Play around with it. You will find that the belt sander is much more versitile. My belt grinder has a belt on one side of the motor , and a disk on the other side of the motor. This is what you want. Get one with at least a 4" belt. The bigger the disk , the better.

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T_Bone

11-16-2002 23:56:58




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 Re: Metal Grinder: Stone Vs Belt??? in reply to DumOleBob, 11-16-2002 12:21:34  
Hi Bob,

A bench grinder would be for ruff cutting before a finish depending on stone grit. Less control over shape. Of course this all depends on the part design.

A belt grinder is easier to shape with and can produce a finer finsh faster.

I believe a belt grinder would be considered a stationary unit where a belt sander would be a portable unit.

Belt grinders are more expensive to orperate because of the belt cost vs stone cost.

Depending on the finsh required, air tools will finsh really well as you can very rpm on different stones and that produces a finish patteren. Example: You ever noticed how SS sinks look in the rounded corners? They have a very nice looking swril patteren to the corner finish. That is done with a air die grinder with a balled stone at about 800rpm. Varying the rpm will produce a different finish with the same grit of stone.

A nice table 3" or 4" belt grinder is very nice to have in a home shop as you don't have to consider production costs. Very handy to use and you can produce some very nice work with one.

I would buy grinders in this order for working metal:
5" Side grinder Makita makes a great 5" sidegrinder
8" bench grinder or larger
3" belt grinder or larger. you can also make one pretty simple.
Air tools and only if you really had a need for them. Expensive for what a home shop would use them for.

Norton makes the best belts and stones.

T_Bone

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