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How to polish with a dremel tool

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Chris Jones

10-28-2002 18:16:27




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I bought a dremel tool kit the other day which had lots of felt (I guess) wheels and some what must be rubber (blue and brown) points and wheels and a stick of polishing compound. I guess everyone is supposed to know how to use this stuff but I have no clue. Do you rub the stick on the metal then buff with the felt tools? What are the rubber points and wheels for? There were no instructions or even description of what the tools were. What's the difference between the blue and brown rubber if anything besides the color? I was hoping to polish headlamp reflectors with it.

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TimC

10-29-2002 17:07:08




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 Re: How to polish with a dremel tool in reply to Chris Jones, 10-28-2002 18:16:27  
third party image

A buddy of mine ordered a set of aluminum wheels for a set of 18-4 38s. The inside did not come polished which is what he wanted but anyway, I thought it would be a good time to learn how. After much reading, i started with 220 to knock down the high places left by the die stamp process. I then went thru 320, 400, 600, 800, 1500 grit papers. Next came the polishing. We bought course, medium and fine polishing compound in the stick form that you apply to a cotton wheel. We ran them at grinder speed and had fair to good results. On a smaller scale polishing small parts is a snap. Here is an example if i figure out how to do this, if not it is under photos parts and peices named 460 misc.

There are rubber wheels called bright boys that are for polishing harder or maybe ferrous metals. No compound is used with these as far as i know.

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T_Bone

10-29-2002 08:22:35




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 Re: How to polish with a dremel tool in reply to Chris Jones, 10-28-2002 18:16:27  
Hi Chris,

The art of metal finsh goes like this. Use what it takes to remove the scratchs(smooth the ruff metal surface grains). A mirror finish has the least amount of ruff surface grain.

A grain of metal sticks above the base metal surface. What your trying to do is smooth the grain down to blend it into the base metal thus creating a mirror finish. The smoother you get the grains the more mirror finsh you will have.

The polishing componds:
Grinding wheel--- 30 grit to 300 grit

flapper wheels---emery paper on a rotating disc, 30grit to 800grit

Rouge--- a stick paste of very fine polish, 800grit to 1000 grit

Electroplating--- the mirror finish by filling in the grain "valley" with very fine metal particles left over from the above metal pre-prep. So as you can see from the above, you start with a ruff grinding wheel and keep going with finer polishing compouds until you reach the desired finish.

Thats the basics of metal finishing. Now you have to read about how and what is used to accomplish this task and that you will need to read books on metal finishing as it way to much typing for this forum to explain it all.

Watch and clock maker suppliers have a cheaper cost on the very fine polishing compounds. Auto-body suppliers usaually have the cheapest cost on the ruff finishing compounds.

All are available on the internet.

T_Bone

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John - NY

10-29-2002 06:14:39




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 Re: How to polish with a dremel tool in reply to Chris Jones, 10-28-2002 18:16:27  
Chris,
After putting on your safety googles, the correct coarseness buffing compound should be applied to the buffing wheel while it is running - and then buff the item you are polishing. Ideally you should use a different buffing wheel for each grade of buffing compound or completely wash the compound out of the wheel before applying the next grade of compound. John



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DumOleBob

10-28-2002 20:28:38




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 Re: How to polish with a dremel tool in reply to Chris Jones, 10-28-2002 18:16:27  
Chris - Look at Demil's web site. Very good info & will get you started A-OK!



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