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Mig welding problems

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shakespeare

09-06-2002 06:02:10




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OK so I can oxy/ accet weld most thing together and love doing so. So MIG welding should be easy shouldn't it.. anyone can do it I was told!

How come sometimes (on car body panels) I make a weld that is OK... then othertimes I create a bigger hole than I started with? The weld process goes quiet when it happens if that is any help.

regards

shaky




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punchie

09-11-2002 15:16:25




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 Re: mig welding problems in reply to shakespeare, 09-06-2002 06:02:10  
Hi Shaky

I think you need to try holding wire away from your work. The closer your wire and tip are to the work the more heat. Try to find a happy meddium. Hold back a little at a time, and if you burn a hole back off for a couple of second let it cool. Next try staying back about 1" and let the wire build up a pile thats almost covers the hole. Wait a few seconds let it cool and than weld over the area. Paint is hard to weld so is worst than others, cleaner the better.

Seam welding does wrap the metal and there can be a lot of heat, Andy is right about trying to stitch weld thin metal.

Play on some tin cans if you can . Practice on old junk and in no time you have it down.


Good Luck!!

Punchie

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d3 Mike

09-10-2002 23:34:08




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 Re: mig welding problems in reply to shakespeare, 09-06-2002 06:02:10  
You should use 75/25 CO2/Argon. If you use .023 wire the welded material needs to be brite and clean,as does the tip, liner, and drive rollers. You can't weld in even a slight breeze, and double ck the gas supply to the cup. All of the above applies to the .030 wire, but it is a lot less sensitive. Good Luck, d3 Mike



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another doug

09-08-2002 20:12:48




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 Re: mig welding problems in reply to shakespeare, 09-06-2002 06:02:10  
check your polarity, it's was different for my mig when i switched from flux cored wire to solid core and the argon / CO 2 tank....sure made a world of differnce



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Andy

09-07-2002 19:00:02




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 Re: mig welding problems in reply to shakespeare, 09-06-2002 06:02:10  
Soundslike you are too hot or not pausing enough on the thin metal. weld a 1/2 " or so and move to another spot, keep bouncing around this keeps the heat spread out and helps prevent warping. The quite spells sound like your wire is binding up and slowing down this makes the arc closer to your tip make sure your gun lead isn't kinked or coiled too tight.it could be a caked up tip that's slowing your wire too.

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Jeff Pack

09-06-2002 21:07:43




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 Re: mig welding problems in reply to shakespeare, 09-06-2002 06:02:10  
What model of Mig Welder, and are you
using gas, or flux core?



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shakespeare

09-10-2002 03:07:25




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 Re: Re: mig welding problems in reply to Jeff Pack, 09-06-2002 21:07:43  
I am using argon gas.



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