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Need ideals for new shop set up

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kfen

06-19-2002 07:52:44




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I just finished a 30x40 shop and now I am setting up my work work benches etc. I am looking for ideals on shop layout. I am thinking of putying my compressor out side and running lines over my work benches. I will have a band saw, welder. I am thinking of putting welder on one side in a corner . Any and all ideals will be appreciated.




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Farmer/Paul

06-20-2002 05:00:58




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
I built a 40x56 x14ft side wall pole barn 5 years back. It is insulated and sheeted with the same white metal as the outside. It was more money but I can power wash the walls ( I have seen hydraulic lines mess up a shop big time) Here is a list of things I did to set up my shop
-mezzanine floor across the entire north end---it is 4 feet wide and has my air compressor and shelve for storage

-work benchs under the mezzanine I hung 4ft flou. light on the bottom of the mezzanine

-6 8ft flo light in the ceiling, 2 on the south wall and 4 8 ft on the west wall they are hung at 11 ft.
-electrical out lets are set out every 8 feet, more along the work benches
- air outlets are set the same as the electical
-floor drain at the main door ( 24 ft)
-I also made a mobil work bench 4x6 I put a back on it to hang tools and installed a large vise.
-for bolts,nuts and other consumibles I made a mobile rack with steel caster so I can bring it to what ever I am builing or working on.

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SGG

06-20-2002 04:52:35




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
I put my compressor in the attic; mechanical tools that will be grease and oil covered along one wall; wood working, sanding, painting, etc. along the other wall. Welding, cutting and grinding close to doors for cleanup and wash down. Good luck.



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Gene Davis

06-19-2002 15:12:39




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
All this is good advice, but in adding my 2-cents worth, I put up a metal building(Butler 30x75),a couple of years ago, and where I put the welding area I set a piece of 4" pipe in the concrete before pouring the floor and the welding table/vise is supported on that plus the angle iron legs, and I don't have to chase the table when using the vise or hammering with a sledge hammer! I also covered the inside walls with insulation then put 7/16" O.S.B. sheeting on the walls,painted white for light reflection in the heavy working areas to keep flying sparks, tools and etc. from going through the insulation,also gives a good vertical hanging surface for tools & etc. Gene

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Pete(NY)

06-19-2002 10:37:18




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
Just my 2 cents. I have my welder in a corner also, but there is a window on each wall about three feet from the corner. This helps alot with ventilation. However, if you have a hood and exhaust fan, ever better. Good luck and have lots of fun.



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Rod MI

06-19-2002 09:28:46




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
I third that what Jon Kraatz seed and I would like to add one more thing try to put every thing possible on wheels if you can that will help when you out grow your shop it will happen good luck with your setup



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Jon Kraatz

06-19-2002 08:21:53




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 Re: need ideals for new shop set up in reply to kfen, 06-19-2002 07:52:44  
I have set up several shops and it seems each time I do I find things I would do differently next time. The most important thing I think is to decide what type of work you are going to do and where you are going to do it in the shop. For example: if you are going to be welding in one area and your welder has 50 foot leads, make sure that all the welding you are going to do is within about 30 foot of the welder. You have got to have some slack to work with or the welder has to be on wheels. The compressor outside will cut down noise in the shop a great deal and make it more comfortable for you in there. Does really make a difference in the fatigue you feel after a long day in the shop. But remember, the compressor still makes the same amount of noise it did before, simply does it outside now. Is that going to be okay with neighbors, rest of the family, etc. ? I don't think I have ever been in a shop ( mine included ) that had enough air outlets, electrical boxes and lights. I have come to the conclusion that you should decide how many of each of those you need and double it. A little more money up front, but it makes a big difference in how convenient things are and they will never be easier to install than when you are building.

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F14

06-19-2002 09:07:12




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 Re: Re: need ideals for new shop set up in reply to Jon Kraatz, 06-19-2002 08:21:53  
..."I don't think I have ever been in a shop ( mine included ) that had enough air outlets, electrical boxes and lights. I have come to the conclusion that you should decide how many of each of those you need and double it. A little more money up front, but it makes a big difference in how convenient things are and they will never be easier to install than when you are building"...

That right there is the single best piece of advice on shops there is.

The other consideration is storage. Opinions vary on this, but it's my feeling that there can't be too much horizontal surface, shelves and cabinets. Some folks say the more ya got, the more the junk piles up, but I'm willing to take that risk. I gotta have a place to put "stuff". I'm so scatterbrained that if I can't organize it, I can't find it.

One more thing: A bookshelf, with a slanted top to lay manuals open on. Out of the way of the work area, but handy to it. Some folks even go to the effort of photocopying often-used manuals and slipping the individual pages in plastic protectors to keep the greasy fingerprints off 'em.

If it's not too late, running water (hot water too, if you're REALLY into luxury) and a place to clean up will go a long way toward keeping peace with SWMBO.

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