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Wire Wheel on bench Grinder

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John

03-24-2002 17:57:19




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Is there a quality 6" whire wheel for a bench grinder that won't brake off?




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Nolan

03-27-2002 04:26:11




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  
Everyone has already given you advice on quality. So I'd like to give some junk advice.

DO NOT BUY WIRE WHEELS OR GRINDING WHEELS FROM FLEA-MARKET TYPE VENDORS.

I stupidly have. Including some cutoff wheels. Never mind that the blasted things don't ever fit because the arbor hole is slightly under/over sized. The things love to explode. When a wire wheel costs $20 for a good one, that $3 really isn't made well. If you're lucky, you'll just have wires flying through the air like metal rain. If you're not lucky, whole sections come lose as the unit breaks up.

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sherburne

03-27-2002 06:31:51




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 Re: Re: Wire Wheel on bench Grinder in reply to Nolan, 03-27-2002 04:26:11  
Try a Scotchbrite deburring wheel. Not cheap but does a great job with nothing flying off it.



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jeff b

03-26-2002 21:37:20




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  
Luckily, I haven't had any stick in my skin. Last year I was using it and later that night I noticed that the T-shirt I was wearing had a bunch of wires in it. I couldn't figure it out. Then I remembered the wire wheel. The odd thing is that it went through and army coat, which is really tough with about 1.5 inches of insulation, and a heavy tightly woven wool sweatshirt. It went through all that! It makes me respect it more.

The one I have is on a bench grinder. It works great that way, you can grind the edges of a piece of metal square, and then wire brush the surface to clean it. Then you can go right to the welder.

Jeff

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buck

03-25-2002 19:34:52




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  

I use a wire wheel set up made from an old connecting rod and powered by a 1725 RPM motor with a 1 to 1 pully ratio. This slower speed increases the wire wheel life. I also stack 2 or 3 new wheels together and use sorta weaves them together providing a more rigid tip increasing longevity and cleaning power.



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Mark(MN)

03-25-2002 17:27:20




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  
There are plenty of quality wire wheels, but that is the inheirent problem. The wires are tempered, so that also means brittle. With that, you can't get around wires breaking off. Please consider wearing a full face mask AND safety goggles. I went on a medical call that involved a guy with a wire in his cheek, just below his eye. He was wearing a full face shield, but it somehow got under it.

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RayP(MI)

03-25-2002 11:29:53




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  
Whatever you do, shield it as best you can, and wear a full face gard. I had a wire break off a wheel once and impale itself in my forehead. I always wear safety glasses, as well. You only have two eyes, and doing with only one isn't great!



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T_Bone

03-24-2002 21:26:12




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 Re: Wire Wheel on bench Grinder in reply to John, 03-24-2002 17:57:19  
Hi John,

I like the twisted wire wheels as they seam to last longer and throw less wire. They all throw wire, so a full face shield works well. Norton makes a very good one but alittle expensive. Be sure a get one thats over rated for your RPM if you can.

I was working with a guy one time that thought he'd hurt his arm at work. X-rays, several Docs and still couldn't find the problem but thought he had a hairline bone crack that the x-rays couldn't see so they casted it for couple months. 6 months later he's sittin at lunch rubbing his arm and out pops a wire off a wire wheel. It was rubbing on the bone causing the pain. As soon as the wire came out the pain stopped.

T_Bone

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jim

03-25-2002 12:04:35




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 Re: Re: Wire Wheel on bench Grinder in reply to T_Bone, 03-24-2002 21:26:12  
in high school i couldn't get the sprint times that i should have, after two or three warm up runs my foot would hurt. this went on for months, with me just trying harder all the time. finaly went to doctor and he pulled broken sewing needle out of my foot. don't know how it got there.



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