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Hydraulic jack

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Tom

02-16-2002 16:32:03




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I have a long stroke hydraulic jack that I got at a flea market 10 or 15 years ago. It had always worked fine until a year or so ago when it seemed to bind up. I got around to taking it aparat today and found that a plastic bushing just above the rubber lip seal on the piston was about .005" larger in diameter than the cylinder it was in. It had swollen up I guess. I took .006" of it in the lathe and now the jack works fine. Except the outside cylinder or reservoir leaks at the bottom. I put a fine bead of silicone there to seal it and will try again tomorrow. There seemed to be no sealer or O ring there when I took it apart. Anyone know why the bushing may have expanded and anything about sealing the bottom of the jack? Thanks for any ideas.

Tom

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Zira

02-17-2002 06:35:38




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 Re: Hydraulic jack in reply to Tom, 02-16-2002 16:32:03  
To take the last question first, there is typically no gasket there, it is a metal-to-metal seal. Make sure the ends of the cylindrical piece are clean & square. The books recommend using shellac as a sealant, I have never tried that. I have used a very small amount of Permatex #2, spread as thin as I can spread it, but a good clean edge is the main thing. Then tighten the top nut reallyy hard, and don't overfill the jack with fluid. There needs to be a certain amount of air space above the fluid. Typically, set the jack flat & fill only to the level of the fill hole.

As for the swelling, did you add fluid at some point? If so, what did you use? Never use brake fluid, it will eat some seals & cause others to swell or distort. Many people use transmission fluid, but if they put alcohol or similar in that it could cause a problem too. I use real hydraulic jack oil, any auto parts store & many hardware stores sell it in small bottles, you usually need less than a pint although that long jack may take more, certainly a quart would be plenty. I have used Gunk brand, Ace hardware brand, and Advance auto brand, they are all fine.

If your jack is a american-made brand, there are probably parts & diagrams available. If it is a Chinese model, consider yourself lucky, many of them are now welded shut.

Good luck, e-mail me if I can help.

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Tom

02-17-2002 07:14:09




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 Re: Re: Hydraulic jack in reply to Zira, 02-17-2002 06:35:38  
Thanks for the reply. I think it is an American jack, It doesn't look too cheap. And seems old. I don't think I ever put oil into it so who knows what it had. I put regular hydraulic oil into it yesterday when I put it back together and it leaked. I suppose jack oil has some special additive but I had hydraulic oil on hand. I will see if the silicone works this morning and if not I will try the permatex as you suggest. Oh I only fill jacks enough so they extend all the way. I realize there is a change in volume and the air left in the jack expands and compresses to make up for this. Thanks again.

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Tom

02-17-2002 07:13:15




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 Re: Re: Hydraulic jack in reply to Zira, 02-17-2002 06:35:38  
Thanks for the reply. I think it is an American jack, It doesn't look too cheap. And seems old. I don't think I ever put oil into it so who knows what it had. I put regular hydraulic oil into it yesterday when I put it back together and it leaked. I suppose jack oil has some special additive but I had hydraulic oil on hand. I will see if the silicone works this morning and if not I will try the permatex as you suggest. Oh I only fill jacks enough so they extend all the way. I realize there is a change in volume and the air left in the jack expands and compresses to make up for this. Thanks again.

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