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Chainfall in the shop ideas

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ShepFL

01-29-2002 10:42:45




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As some of you now I am nearly finished with my shop. I am already looking fwd. to getting it in working shape.

Your comments pls - In center of my shop I have a large iron I-beam that I am considering welding on a plate to mount a braced swinging I-beam arm to hold a 2-ton capacity trolley chainfall. The I-beam arm would be about 12' long so it could swing out to center of drive thru bay, stowed against the sidewall when not in use. This would be used to pull motors, change tires, field mods to implements i.e. removing 50 yr. old hog wire from brush cutter's stump jumper etc.

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caseman-d

02-02-2002 08:48:00




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
Homestake Gold Mine in Lead SD is closing their underground mine and they have about any kind of hoist you could think of. Some maybe to big to use but sure you could find something that would work.Thought about trying to get one for myself ,but need to build a shop first. No wait, buy a hoist and build shop around it, now there is a plan.
caseman-d



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T_Bone

02-02-2002 17:42:51




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 Re: Re: Chainfall in the shop ideas in reply to caseman-d, 02-02-2002 08:48:00  
hi caseman,

Are they going to have a sale there or sub-action it out?

If there going to have a sale there, please let me know.

T_Bone



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caseman-d

02-03-2002 07:27:11




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 Re: Re: Re: Chainfall in the shop ideas in reply to T_Bone, 02-02-2002 17:42:51  
Right know they are selling what they can and later on they are planning several auctions. I know they have several smaller versions like the one on this post(shop size). There has been some talk that they were going to leave lot of the electric budget hoist under ground. I been telling them that is probably something that might sell good for them. Will pass the word along when they do plan on a auction. If you are looking for something in paticular email me and I will see what might be there.>>>>> caseman-d

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Trucker

02-01-2002 21:54:35




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
I saw one of those kind of cranes in a shop one time.They used an old trailer axle and hub for the pivot part,welded it to a heavy pipe and dug a hole about 8 ft deep poured concrete around it or something I think,but it worked.Had a brace on top of the pivot part,sort of like a hydraulic cherry picker does except bigger.It was for working on diesel engines to lift the block out,and with air lines and stuff on the floor it was better than a cherry picker,plus they had it to where if they had to they could swing it to the side then down the beam behind the truck to load it on a pickup backed into the door behind the truck.They had a lot of room to work with too.

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Trucker

02-01-2002 21:54:05




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
I saw one of those kind of cranes in a shop one time.They used an old trailer axle and hub for the pivot part,welded it to a heavy pipe and dug a hole about 8 ft deep poured concrete around it or something I think,but it worked.Had a brace on top of the pivot part,sort of like a hydraulic cherry picker does except bigger.It was for working on diesel engines to lift the block out,and with air lines and stuff on the floor it was better than a cherry picker,plus they had it to where if they had to they could swing it to the side then down the beam behind the truck to load it on a pickup backed into the door behind the truck.They had a lot of room to work with too.

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Big Mike

01-31-2002 02:17:33




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
You need to use an I beam where the trolley rides. The Face of the trolley wheels are tapered to match the inside of an I beam flange. The wide flange is flat in this area and won`t provide full contact with the face of the wheels.We have a single I beam running the legnth of the shop with a 1 ton hoist on it. You have to use a little planning and center stuff under it but it works ok. I Got a couple of 4 wheel caster carts to set stuff on and roll it out of the way. I have used jib cranes before and don`t really care for them cause they seem akward to use you gotta swing the boom and move the hoist at the same time. If you had a powered trolley it would be a much better set-up as you push a button to move the trolley and then only have to concentrate on swinging the jib. My first choice would be a full blown bridge crane=$$$$$, then a gantry or mono rail then a jib crane. Just my opinion..... ....Big Mike

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Jim T

01-30-2002 21:05:48




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
Shep, YES,I think you could do what you want if you add an A-frame to the outer end of your H-beam. Put heavy STEEL casters under the A-frame. A little thought and the A-frame could "swivel" to be stored against the wall when not in use. Good Luck E-mail me if you have any questions. Jim T



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JerryU

01-30-2002 06:45:35




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
You might look at www.mcmaster.com under cranes-jib to get some ideas. A 2 ton jib is a fairly hefty piece of equipment.

JU



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Gordon in IN

01-30-2002 06:10:51




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
I think you would be far better off with a hyd. Engine hoist. Get one with folding or detachable "legs" they take up far less room when not in use, can be easily moved to other locations, and be used in a number of lifting "ranges". I have not used my "chainfall" since I got my Hyd. engine hoist about 12 years ago. They are cheap (under $200), easily assembled, rugged, easy to maintain, and you can pull the engine in some cars without even removing the hood. (Example: 1978 Olds Cutlass). If you are "handy with a welder" you can even add a three point hitch modification so that you can use it on your tractor and have a tractor mounted hydraulic hoist in addition. (You have to be very careful, design and build the modification correctly. and know what you are doing, but it is a very handy item to have.) Good luck with what ever you decide to do. Gordon

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Ya know - that's why I post here, y'all got all the answers (Shp)

01-29-2002 18:46:17




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
Alrighty then -
After rereading my post I understand. TomVA thanks for chuckle :) Sorry but I doubt you will see a pic. T-Bone thanks for the comments on the H-beam.

I had planned to use I-beam but will consider H-beam. I had already planned on dual 30 degree braces (top/btm) with 2 short internal 90 degree braces (horizontal inside the 30 degree braces). These would be anchored back to the upright.

I have considered full span bracing across the breadth of the shop using the trolley but wanting mobility so I don't have to bring rig/implement right into the dead center of the shop. Also full span bracing lengthwise is out of the question given the end wall materials.

Also, I meant to say I would be ATTACHING a 2 ton chain fall to the swing beam. While I seriously doubt I would ever put 2 ton of actual weight on it complancy can breed contempt - i.e. replacing pins on my MF 50C TLB boom or bucket. Over time one would get to comfortable with something an WAMO - GOTCHA!! If one is lucky not permanently.

So now it back to the drawing board. Til the next time. Thanks.

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TomVA - Hoist Pic LOL ! (ShepFL)

01-29-2002 19:54:56




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 Re: Re: Chainfall in the shop ideas in reply to Ya know - that's why I post here, y'all got all the answers (Shp), 01-29-2002 18:46:17  
third party image

TomVA, T-Bone, bbot -
Went back to the drawing board and said - "What the heck am I doin?" Why reinvent the wheel? Use someone else's engineering sense. Well, I found the hoist. What do ya think?

Now I really need your help!! How do I convince wife that new home has to go on hold until I finish expanding shop for the hoist?

LOL and thanks for the insight.

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VaTom

01-30-2002 05:53:43




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 Re: Re: Re: Chainfall in the shop ideas in reply to TomVA - Hoist Pic LOL ! (ShepFL), 01-29-2002 19:54:56  
This might be a little more manageable if kind of a long drive.
http://www.surplusbid.com/auction/lotinfo.cfm?eventid=0603&lotid=2102



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T_Bone

01-29-2002 22:38:50




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 Re: Re: Re: Chainfall in the shop ideas in reply to TomVA - Hoist Pic LOL ! (ShepFL), 01-29-2002 19:54:56  
There you go...Just arc slot the roof and get a long cord...LMAO

It's that 100yd of concrete pillar base that eats the install time up tho.... :)

T_Bone



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VaTom

01-30-2002 04:17:46




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 Re: Re: Re: Re: Chainfall in the shop ideas in reply to T_Bone, 01-29-2002 22:38:50  
If that's not a midgit standing there, it might be a little overkill. But you win the prize for the biggest one in the neighborhood. What size did you say your pickup was? Thanks, and good luck with the wife.



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bbott

01-29-2002 18:27:18




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
We had lots of these in the machine/fab shop where I worked when I was a 'kid'. Most of these 'lightweight' ones were only 1 tonners though.

You have to run a substantial rod back to the top of the column from the end of the horizontal beam, 30 to 45 degree angle. In a home shop I don't know that you'll have enough headroom to do that. (Our shop had 30' headroom so you could.)

The rod has to pivot too on the same center as the swing arm. I've see some of these built off a heavy shaft and bearings that are bolted to the column to get the 'swing'. Everything will have to be well braced and anchored... one ton on the end of a 12 foot beam has a lot of advantage.

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VaTom

01-29-2002 15:22:07




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 Re: Chainfall in the shop ideas in reply to ShepFL, 01-29-2002 10:42:45  
If you're planning to put 2 tons of downward pressure at the end of a 12' I beam supported solely at the opposite end with a pivot, you HAVE to share a photo of that hardware with us. Boggles my mind. But that sometimes doesn't take much....



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T_Bone

01-29-2002 17:19:27




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 Re: Re: Chainfall in the shop ideas in reply to VaTom, 01-29-2002 15:22:07  
Hi Shep,

Tom hit this one the head...LOL

You would need a very strong column and then run a 30 degree kicker from the end of the 12ft horzontial back to the top of the column. You would need to set the swing arm pivot and kicker in bearings to move 2ton load.

Can it be done? sure can! but at what cost.

What maybe to consider is a H frame with a trollie H-beam as that would take less "big" iron to make.
Anotherwords two columns with a H-beam between them with trollie wheels on the H-beam.

I-beam= a beam where the beam flange widths are less than the web height. Look at the letter I an consider that a end view of a "I-beam"

H-beam= a beam where the flange width is equal to the web hieght thus forming an H. Turn the letter "H" on it's side to see the end view.

You could also truss the top of the H-beam to keep the beam weight per/foot down.

You need to go look at a few H-beam overhead shop hoist with a span of 12ft and look at the steel that is required. It will shock you on what it takes to build one!

T_Bone

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bob

01-30-2002 06:31:54




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 Re: Re: Re: Chainfall in the shop ideas in reply to T_Bone, 01-29-2002 17:19:27  
try and get an angineers book and double check cap. of h beam by span width, they made some at power plant and went to use them said no go as were too light got book out andit will surprise you what one foot will do. use it but make it safe so grandkids don,t get hurt bob



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Mark Kw

01-30-2002 08:15:31




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 Re: Re: Re: Re: Chainfall in the shop ideas in reply to bob, 01-30-2002 06:31:54  
And some people say that I overkill on heavy duty...Nice pic Tom!

I suggest saving yourself a lot of engineering, time and likely money as well and get yourself a gantry set-up. You can get them with steel casters or V-grooved wheels that run on a track made of inverted angle iron acnhored to the floor.

I built one myself from some leftovers I had laying around. 3" x 1/4" wall square tube set on 30 degree angles to the 8" 23 pound main cross beam. Used 6" steel swivel base casters with roller bearings rated for 3500 pound loading each. Chain drive trolley and 3 ton CM chain hoist. Top of main cross beam sits 13'-11 1/2" from the floor to clear the 14' overhead door. Overall width is 13'-6" allowing it to fit out the door as well. I used a pre-engineered gantry as my pattern.

I don't want to quote a price on a ganrty because they all differ with weight limits, designs and options. I did install a bare bones model for a customer that came with a 1500 pound 120volt cable hoist and V-groove wheels last year. Total cost was around $6500 which included 140' or so of angle iron track. A fixed hight gantry w/o hoist or trolly should fall somewhere around $1200 to $2000. These are engineered with the 5:1 safety factor considered and are the safest way to ensure you don't waffle yourself or someone else. Personally, I'm not fond of engine hoists at all, seen too many of them tip over and or collapse busting up people and equipment. Aside from a bridge crane, a gantry is the next best thing. A jib only swings in a defined area while a gantry can be moved in many directions.

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