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slow hydraulic movement at startup - IH 240U

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Jerry in Windha

02-28-2008 14:47:40




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1960 International 240U
has some custom Loader updates

At start-up the hydraulic, both loader and 3pt hydratouch, are very slow. After warming up the hydraulics move better but still not very fast.

The loader frame is definitely custom. The arms and bucket, and pump look like an after market upgrade. Pump is moved from the side to the front for this update. There is a valve that switches power from 3pt to the loader to give respectively full pump flow. Resevour and filter are behind seat, original manual for this model says there is a filter screen (not a modern filter) near the pump but I don't see this since the pump was moved, it must have been removed during the update.

I ordered a new filer and will install that first. I could try bleeding the air too perhaps, but I don't have any rocky movement. Maybe its just a weak pump for the loader. The 3pt hydratouch seems to react fast if I divert all power to that.

Any advice would be appreciated to get the loader hydraulics moving faster.

jerry

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Jerry/MT

02-28-2008 19:28:42




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 Re: slow hydraulic movement at startup - IH 240U in reply to Jerry in Windham, CT, 02-28-2008 14:47:40  
The main thing that effects the loader speed is the pump capacity, i.e. its flow rate and the rpm it"s turning. I"m assuming you rev it up when you want to actuate the laoder so it"s probably a pump capacity issue. For example, a 2 inch piston on a hydraulic cylinder with a 12 inch stroke dispaces 0.65 gallons. A pump delivering 5 gpm(0.0833 gps)will move that cylinder 1 ft in 7.8 seconds. A 10 gpm pump will stroke it in 3.9 seconds and a 15gpm pump will stroke it in 2.6 seconds. (This assumes that the pressure is sufficient at these flow rates to move the load.) If you know the piston and rod areas you can figure out the fow required to move the cylinders as fast as you"s like and then check that against the rated pump capacity. You may need a bigger pump.

When the fluid is cold the viscosity is higher and the flow rate reduces somewhat. That"s why you"re hydraulics are quicker when they are warmed up. But if they are still too slow, and if you relief valve is not stuck open or you don"t have a lot of line leakage, etc then your pump capacity is too low either because the pump is too small or it is worn and cannot supply it"s design capacity.
Is there a lot of noise that indicates air in the lines? If so the suction line to the pump may have an air leak and that will reduce the flow also.

Hope this helps you.

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Jerry in Windham, CT

02-28-2008 21:44:25




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 Re: slow hydraulic movement at startup - IH 240U in reply to Jerry/MT, 02-28-2008 19:28:42  
Thank you very much. This is great advice. I think it would be good for me to get the specs on the pump and then compare that to the displacement i get at the cylinders. It would tell me if the pump is either too small or its not running at full capacity. I assume for 2 cylinders lifting the arms it would be 2 times the displacement. Which is why the single bucket cylinder moves much faster.

I don't think its an air leak. Its not any more noisy then my ford 3400 which has fast movement.

So if I put a bigger pump on it would increase the load on the engine. I wonder if there are pumps that have variable load/displacement so its adjustable for different tasks.

jerry

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Jerry/MT

02-29-2008 08:02:32




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 Re: slow hydraulic movement at startup - IH 240U in reply to Jerry in Windham, CT, 02-28-2008 21:44:25  
Yes two cylinders is twice the displacement. Re garding the pump"s specs, that was my point. Once you figure out the displacemnt requiremnts from the cylinders, you can look at you pumps specs and see what you should be getting for actuation times. If there is a big difference, then you pump may need to be rebuilt. (Your specs will give you something like cu. in./rev as well as rpm range. They may also give you the speed- flow curve or the fow at various speeds. You need to know the gear ratio to figure out how fast the pump is turning.)

Yes there are variable displacement pumps but they are for closed center hydraulic systems and you have an open center hydraulic system. In an open center sytem the pump supplys flow to the system that goes out to the valves and thne returns to the resevior. With a variable displacement pump, as the flow demand increases, the pump suplies more flow but it doesn"t put out all the flow through the valves until there is a demand for more flow. (I don"t know if that makes sense to you.)I"m over my head in telling you what the differencea are without going into some research on hydraulic systems but there are more knowledgeable people than I on that matter.

I given you some very fundamental info regarding hydraulic systems that can help you understand how the basic sytem works. Glad you found it useful.

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