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Antique Tractor Paint and Bodywork

Question on fresh air supplied respirators

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Bob G

01-19-2004 12:28:31




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I am going to paint my pickup with PPG Omni paint this spring and was told that you need a fresh air supplied respirator. Is there a way to make one up with an air compressor or by some other means. I checked with the local rental place and they don't have any. Was just checking to see what everyone else used.

Thanks,
Bob G




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Don LC

02-01-2004 08:20:55




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
I havent used it yet, but here is my rig....A resperator type mask with the screw on filters ...remove the filters... ....run 1 1/4" sump pump plastic flex-hose to one of the holes....leave the other open for air to exit..... .tape the hose to a heat gun.....run the gun with the heat switch turned off....mine has a slide adjustment for air flow....tie the flex hose to your belt, so you dont pull it off the mask....Use a sand blast hood over this....the air will pressurize the mask and the hood....fumes can not enter the hood with a positive pressure within the mask and hood....Good luck

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shoot

01-20-2004 16:13:53




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
This is a poor mans setup and I make no claims as to it's safety but it works for me. I have an old crastsman oil less paint sprayer compressor, a regulator on the output to limit pressure going to a MSA air filter, 50 ft 3/8 air hose going to another quick adjust regulator on a belt, air then goes to a MSA full face respirator. I can keep positive pressure to the mask at all times with this setup. This is the only thing I use this compressor for, have a larger one for shop air. I keep this compressor far away from any place fumes can get, I know this in not the prefered setup but it does work for me.

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bill b va

01-20-2004 09:35:38




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  

i have wondered why a person couldn't use a furnace blower or similar type squrrel cage blower to make a supplied air source... reduce the outlet down for a vacum cleaner hose and adjust air pressure add filter. there are a number of blowers that should work ...i got to thinking about it because of the CPAP breathing machine i have for sleep apena .i could just use CPAP machine for a supplied air source as it is hard for me to sleep with the da*m mask and hose all hooked up and the air whisling from around the mask .i even made a U tube manometer from clear plastic hose to measure the air pressure from the CPAP machine which is nothing more than a blower with filter and adjustable air pressure as near as i can determine .

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CNKS

01-20-2004 14:41:07




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 Re: Re: Question on fresh air supplied respirators in reply to bill b va, 01-20-2004 09:35:38  
People have made their own air supply systems, using materials similar to those that you describe. I think the key phrase is positive pressure, or no other air can get in your mask/hood except from the blower. As to noise, the Hobby Air is certainly not silent, and can be irritating at times. It's a pain to use the thing when I only have a couple of small items to paint, but if I don't I pay for it -- learned that pretty fast. I haven't had my Hobby Air apart, but there is really not much to it.

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Butch

01-19-2004 19:50:35




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
I take no unreasonable chances (in my lowly opinion) with my health. None of us can say we take no chances. We calculate risk and spend or labor to put that risk at a level we are comfortable with and go with it. For the fun of it we mess around with toxic crap like hardened paint, and sanding or blasting the old leaded paint, work around old tractors setting up on stands that could fall and then place our lives in somebody elses hands by sharing a highway with others just to show the darn tractors somewhere. One could say that mixing paint is harmfull unless you are wearing the mask, so is cleaning the gun afterwards, so is sweeping the shop floor when the project is done. So is hauling out the trash with paint filters rags etc. I am not meaning to pick an arguement with Rod or CN, as a matter of fact I can't dispute either of their posts because I have no facts to do that. I suspect that given a compreesor is decent shape the air I breath through that mask is ten times cleaner than the last winter indoor tractor pull I attended and most certainly less harmful than being downwind from the starting line when a couple NHRA top fuelers square off. We all have to choose our own limits to "unsafe" because if any minute danger to our health is the criteria we all need to stay away from blasting, sanding and painting completely. The idea of using my shop air compressor came from an experience working around a commercial diving service. Not pleasure divers, but working divers, not a rinky dink outfit but one of the larger midwest outfits. Their air supply? ordinary Emglo air compressors with oxygen tank emergency back up. My intelect says good enough for them to dive with, gooder enough for Butch to paint with. I must admit that I never thought about the bacteria deal but which, if either, has a better chance of being infected with that? a system that gets used every day as my shop air does, or a seperate air system that gets used only when a paint project is ready and sits unused for months?

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CNKS

01-20-2004 09:04:50




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 Re: Re: Question on fresh air supplied respirators in reply to Butch, 01-19-2004 19:50:35  
Butch, you can do as you please -- Rod and I also do things that are not safe. There is a saying that goes something like "Do as I say, not as I do". When it comes to health, no one on this board should encourage others to do something that may (I emphasize may) be unsafe. I am not about to breathe air coming from an air compressor because of what I read in Rod's post and elsewhere. I did consider it before I bought my Hobby Air, but I always try to find out everything I can about something before I do it. Thus the compressed air thing, for me, sank like a rock. I also don't like to stay in an enclosed building for any length of time with CO fumes in it, or even breathe fumes from the diesel truck next to me, although I don't worry too much about things I can't control. I can control my painting air supply. I imagine your diving friends were not "legal", just as some paint shops aren't legal. I don't buy the "if it's good enough for them, it's good enough for me" thing. The owner of the paint place I deal with has painted much more than me (I like to use the expression "forgotten more than I know"), and thinks a cartridge mask is ok for isos, just because "that is what we have always done". I enjoy your posts, because on this board we learn from each other, but for safety, I think we need to go by the latest version of the book.

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Butch

01-20-2004 10:32:21




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 Re: Re: Re: Question on fresh air supplied respira in reply to CNKS, 01-20-2004 09:04:50  
You and others may be assured that if I felt unsafe using my system I would not have posted, as a matter of fact I almost did not because it goes against the conventional wisdom of two on this board I respect. I did emphisize two very important "ifs" and my post was not intended to show your or Rod as wrong, just show an alternative that anybody can afford that is one whole heck of a lot better than breathing fumes through a mask filter. It still boils down to one's take on "unsafe" and at what cost?. Look at it this way. Some have posted that they use nothing but a mask, in my (our) opininion that is ludicrous. In my opinion, but not yours, my air compressor provides a safe air supply for my occasional use. I say the bucks for a hobby system is too much for the additional benefit, appearantly Rod agrees, we just went at it different ways. You don't agree and that's fine. Rod appearantly does not see any danger (and me either) in using a no-oil but none the less non-approved air supply. Sorry to say his nicley rigged system is no more approved by any so-called athorities than mine is, is it safer? might be, but how much safer and at what cost? His decesion. Rod nor I thought a factory made system was worth the money, but you did. I could find out but I'll bet you a pop that your system does not meet OHSA's definition of a safe air supply. If their version runs like other things they reccomend I'd say a safe bet for cost runs deep into four figures. Is any of us ready to spend 3-4-5-6K for an OSHA approved system? I doubt it. Like you, I just presented my view for those of interest to read and form their own opinion. Anyway I look forward to agreeing with you on another subject CN, Butch

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Rod (NH)

01-20-2004 17:09:59




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 Re: Re: Re: Re: Question on fresh air supplied res in reply to Butch, 01-20-2004 10:32:21  
Hi Butch,

Ah, a subject almost guaranteed to generate a long thread (at least for this board) :o).

The reason I do not recommend using a shop air supply for breathing air is because I have tried it myself in the past and found it to be objectionable. When I decided to get some type of fresh air breathing system back in the '70's, there were no units available for the part time user such as the Hobby-Air. The hazards of isocyanates were not well known outside of possibly medical circles and the guidance was slim. Even big paint manufacturer's such as DuPont and PPG (Ditzler back then) didn't emphasize the use of fresh air systems. At that time the cheapest system I could find ran about $900. That's '70's dollars. That was outside the reach of myself and most other part-timers. But I was forced into doing something because of two bad experiences with isos. I had to either get some type of breathing system or give up using hardeners in paint. It was that simple.

I decided I would get a full face mask designed for continuous flow and plumb the thing into my shop compressor. Easy fix I thought and I could get by for less than $200. I only gave a passing thought to the fact that my compressor was marginal for my spray gun even without the extra load. Well, it didn't work out as well as I had hoped. When I tried it out, I noticed a very distasteful "aftertaste" in my mouth that I will characterize as an "oily taste" for lack of a better term. My shop compressor was a standard, oil lubricated, recip that was not known to use any great amount of oil. I doubt I had to add even a cupful to the crankcase over twenty years of operation, most of which was running air tools and not painting. I also had plenty of conventional filters and separators in line but they don't do anything for stuff in vapor form. In any event, I decided that I did not want to breath anything that resulted in such a taste in my mouth. It was an unacceptable risk that I was not willing to take. A personal judgment, to be sure. This is what lead me to look into a separate air supply. I found what was a reasonable solution, at least for me, in a non-lubricated, tankless compressor. It is referred to as a compressor but is not really used as such to any real extent. As there is no storage tank, the pressure never gets over a few psi in operation. Less than about 10 or so - whatever is needed to push the cfm delivery (3-4) down 50 ft of standard 3/8" airline. It runs continuously when being used. I have never noticed it to supply hot air, even after extended operation.

You are entirely correct. The system I use is not "approved". I think the actual face piece is but everything else is not. Not the pvc hose and certainly not the "compressor". Approval of a piece of the system means nothing. Only entire system approval is important if one needs such approval, as in a commercial setting. As far as I know, there are NO compressors (or turbines for that matter) of any kind that are approved, at least by NIOSH. There are approvals on masks, hose, fittings and a requirement that the air supply meet federal spec grade "D" breathing air - any which way you can. That is generally obtained commercially by using special non-lubricated "breathing air" compressors (tankless) and a rather sophisticated filtration system, including CO monitoring and alarm. This is expensive to buy and to maintain. Outside the reach of most of us that monitor this forum.

Some time back I recall seeing a commercially available filter package that one could place on their belt and use shop air for breathing. I don't remember the manufacturer - could be SAS. I don't think it was "approved" by any agency as it did not guarantee grade "D" air but it could be something for additional consideration. I do have a certain distrust for having to filter out any bad stuff. I have full personal control over where I place my air intake such that I don't have to be concerned with the effectiveness or the maintainence of such things. Better to avoid putting in bad stuff in the first place than trying to filter it out after the fact.

I agree that personal safety (outside of an employee situation) is a matter of the individual evaluating the potential hazards and risks associated with any endeavor and coming to a very personal decision of how much "safety" is enough and how much risk is acceptable. That's as it should be. I have made such a judgment call myself regarding the use of standard pvc air hose for breathing air. Some would say I should be concerned that it is not "food grade" and I could be subject to breathing bad leachates from the hose itself. While that may be true, I have decided that it is an acceptable risk that I am willing to take. However, I can't recommend something (shop air for breathing) to others that I have previously rejected for myself. To put together a system similar to mine would cost up in the $400-$500 range today which, by coincidence, is about the same as the commercially available Hobby-Air. While still expensive for the part-timer, this is not an unreasonable price to pay for respiratory safety, even if not "approved" for such use. At least in my opinion. I would be the first to agree though, that most any improvement effort is better than nothing when you are dealing with isocyanates. The wide area between nothing and full agency approvals is certainly a ripe one for differing opinions on what is acceptable and what isn't.

I pass along my own thoughts on this in the forum only for the consideration of others who may be evaluating options. As you do also. No guarantees. Your mileage may vary. And whatever works for you :o).

third party image Rod

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CNKS

01-20-2004 14:33:26




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 Re: Re: Re: Re: Question on fresh air supplied res in reply to Butch, 01-20-2004 10:32:21  
Rod can correct me, but I believe his system uses filtered air that removes the oil and other contaminants that a compressor produces, or else he uses an oiless one, I will have to reread his post.--I am definitely not an expert on this. Perhaps not at present, but eventually your compressor is going to produce contaminants. If that happens, I prefer it remains your problem, and not someone's who uses your recommendation and messes up. Thus my main point is that it doesn't matter what you or I do, we just should not tell people what in our minds works, if it was not intended to be used for that purpose, as we could get some people in trouble that way. Therefore what I do may not be exactly the same as I would suggest others do, that becomes my problem and not theirs. The Hobby Air does not meet OSHA specifications because it is not intended for industrial use. OSHA does not regulate home-use items. I didn't pay four figures for my system, I paid about $500, this price varies according to what options you choose. I too look forward to agreeing with you on other topics, think we should drop this one, but you may have the last word if you want.

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Bob G

01-20-2004 09:20:23




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 Re: Re: Re: Question on fresh air supplied respira in reply to CNKS, 01-20-2004 09:04:50  
CNKS,

I looked at the Hobby Air respirators and was wondering about their air compressor. Is it an oil-less compressor or an air pump?

Bob G.



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CNKS

01-20-2004 09:26:44




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 Re: Re: Re: Re: Question on fresh air supplied res in reply to Bob G, 01-20-2004 09:20:23  
It is really nothing more than a fan inside a housing attached to a reinforced garden hose like thing that attaches to a mask or hood. -- thing is definitely over priced, but it works. It is not an air compressor or an air pump, in the strictest sense of the word.



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Rod (NH)

01-19-2004 17:46:40




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
Hi Bob,

Yes, you should use a fresh air respirator system for all paints mixed with a hardener that contains isocyanates. That includes the PPG OMNI MAE (acrylic enamel) w/hardener, the OMNI MTK (acrylic urethane) and all the OMNI clears (urethanes).

You might want to review this previous post of mine (and link therein) detailing the system I have used for a long time.

One other thing to keep in mind if you consider using the same compressor that you use for spraying is the air volume needed for your facepiece. This would typically be about 3 or 4 cfm and that amount would be robbed from your spray gun. If your compressor is large enough to supply both at the same time for as long as needed, fine (although I would not recommend it for reasons stated in my prior post).

You should also check that a positive pressure is maintained inside the facepiece at all times - even when inhaling. You can verify this by holding your hand close to the exhaust port of your facepiece while you are breathing. You will notice a significant decrease in exhaust flow during the times that you inhale. Take a deep breath to check it out. As long as there is always a positive outflow you are assured of maintaining a positive pressure inside and no fumes can infiltrate the mask, even if the face seal is not perfect.

third party image Rod

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CNKS

01-19-2004 17:20:49




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
This has been discussed before, don't remember the specifics, but the air should be filtered, check the archives. You might also check websites such as www.autobodystore.com, and see what they have,as there are products on the market to do this. The compressed air itself might not kill you, although it is harmful, but if your compressor is taking in paint fumes, including iso's, so are you.



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Butch

01-19-2004 14:26:56




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 Re: Question on fresh air supplied respirators in reply to Bob G, 01-19-2004 12:28:31  
What I am going to suggest here goes against the grain a bit but I am no lawyer, just a poor and pratical person. IF (big if!) your compressor pump is in good shape so you are not getting oil fumes and IF (another big if!) it is isolated from fumes of running engines and the paint fumes you are about to generate you can get your fresh air right from the compressor in the shop. It amuses me when people say this is never safe pratice when they are breathing that shop air when working in the shop, well aint they? I have a Tee fitting and valve that I clip to my belt. The open side of the tee goes to the paint gun and the valved side is plumbed with 3/8 plastic line to my mask, the other side goes to the airhose. I open the air valve so that I can breath normaly without pulling air through the cartridge filters plus a dab extra. Buy a full face type mask and adapt a fitting through a place that it is out of the way. Works for me, and very well if I must say so myself and saved a bunch of bucks.

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X painter and scuba diver

01-29-2004 08:40:31




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 Re: Re: Question on fresh air supplied respirators in reply to Butch, 01-19-2004 14:26:56  
Anyone who breaths air generated from a compresser with oil is comitting "suacide" they r coating the little nods in their lungs with oil! I don't care how small the amount of oil you are giving yourself what is called Lipod namona. That is the the lungs are covered and can't convert the O2 in the air to what the rest of the body. The compressors used to fill air tanks for fire fighters and scuba divers have long eexpencise filters on them that must be changed every so many hours of compresure use. They are usealy clear and you can see many elaments inside including carcoal. There are automotive paint companys out there that have no isos. in any of their paint lines. I use to be a paint body and equipment salesman back in the early 80's and we sold the Sikens line of paint and I went to Sikins paint rep. school and their lines of paint had no isos. in them. please excuse the spelling

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