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Starter Solenoid 6V or 12V ?

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bert

02-28-2001 15:36:24




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I have a new 12v battery and a rebuilt original 6V starter. With the original 6V solenoid it starts great, but after a few starts the solenoid began sticking in the on position.

So I headed down to Advance auto parts and got a new 12V solenoid but it wouldn't work. Went back, swapped it, still wouldnt work. I tried every post and possible combination of connections. No go

Everythings doing what its supposed to do except the solenoid

I put the old 6V back on and it fired right up. Im worried about it sticking on again or I'd leave it

Questions

1) Why wont a generic 12v solenoid work for me?

2) If I put a new 6v (original style) solenoid on, will it burn up or get stuck on and fry my starter? The NH man says 6v ok/the Advance man says 6v will cook to death on 12v

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ZANE

02-28-2001 18:03:24




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 Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 15:36:24  
You can buy a four post solenoid for the Ford 12 volt system that will work on the Ford starter at most auto stores. Their are two types. One has an I for ignition and it will not work. The other is not marked and one small terminal post is the ground and the other is the positive connection. Connect one of the small terminals to a power source and the other to the starter switch terminal.(ground) when engaged. I have done this many times and know it will work and the solenoid is readily available.

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Al English

02-28-2001 21:49:33




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 Re: Re: Starter Solenoid 6V or 12V ? in reply to ZANE, 02-28-2001 18:03:24  
Hi Zane, I can't remember working on a car that had a solenoid with an isolated primary. Any idea what vehicles used them?...Al English



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ZANE

03-01-2001 16:41:03




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 Re: Re: Re: Starter Solenoid 6V or 12V ? in reply to Al English, 02-28-2001 21:49:33  
It seems to me that when the Ford tractors went to diesel they had the solenoid with the isolated primary winding so that the original type starter switch could be used since they were negative ground.



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Nolan

02-28-2001 17:18:37




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 Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 15:36:24  
They stick generally for one of two reasons. Either the shaft has gotten so worn that it binds, or the contact surfaces have gotten so pitted and burned that they weld together when closed.

You can take apart the old 6v relay (think it's a relay actually, not a solenoid), clean up the contacts, and put it back together again.

It will work just fine with 12 volts. These units are overkill, and 12 volts isn't going to fry one.

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Al English

02-28-2001 21:45:27




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 Re: Re: Starter Solenoid 6V or 12V ? in reply to Nolan, 02-28-2001 17:18:37  
Hi Nolan, I've never had a problem using the 6 volt solenoid with 12 volts on the cars I've converted. But I've seen several posts from people who have had trouble with their tractors(including mine). Possibly there are tractor some solenoids out there that aren't rugged enough to take the extra abuse?...Al English



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Dell (WA)

02-28-2001 16:55:11




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 Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 15:36:24  
Bert..... .using 12 volts on a 6 volt starter solenoid for the short time it takes to start your 12 volt converted tractor does not burn up the solenoid and neather does 12 volts on a 6 volt starter harm it for the short time it takes to start your tractor.

HOWSOMEVER.....if you go constantly cranking for over a couple of minutes, your going to make your starter puke its guts all over its commutator. Same thing for your starter solenoid. Iffn it takes more than 10 seconds to 12 volt start your tractor, you got real problems, fix 'em.

The reason a 4 terminal solenoid doesn't work, is one side of your tractor type solenoid coil is internally connected to the battery terminal and the other side of the coil is externally grounded by the starter switch at the tranny.

Generally speaking, solenoids don't care positive or negative ground. Starters don't care positive or negative ground. But both don't like to be abused by excessive use of higher than designed voltage, its just that generally, you can get away with it for the short time it takes to start before they get too hot.

The NH parts guy is correct. The Advance guy is only correct if you keep the solenoid in long time use, which you won't if your engine starts like it should.

Myself, I'd go ahead and use a standard 6 volt Ford starter solenoid..... ..Dell

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Al English

02-28-2001 16:03:42




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 Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 15:36:24  
Hi bert, In your original 6 volt solenoid one end of the coil winding is connected to each of the terminal posts. As you may already know, a 12 volt supply is connected to one terminal, and the other end is grounded when the starter button is pushed. On most automotive solenoids one terminal is connected to the coil winding and the other post delivers 12 volts to the ignition coil during cranking(bypassing the ballast resistor or resistor wire). The other end of the coil winding in these solenoids is internally connected either to the solenoid's mounting bracket, or is grounded through the starter motor. As you discovered, there is no way to connect the automotive solenoid to make it work. The easiest way to get the solenoid you need is from a New Holland dealer, or one of the aftermarket tractor suppliers. Good luck...Al English

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Patrick-OR

02-28-2001 17:01:52




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 Re: Re: Starter Solenoid 6V or 12V ? in reply to Al English, 02-28-2001 16:03:42  
Al, you are correct. Except I got mine to work with the starter button by insulating the bracket from any ground and tying the starter button to the bracket.

I did this to make sure the safety feature of the button (keeps you from starting it in gear) was not compromised.

Anyway, I hope this is of some help!



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Al English

02-28-2001 21:38:54




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 Re: Re: Re: Starter Solenoid 6V or 12V ? in reply to Patrick-OR, 02-28-2001 17:01:52  
Hi Patrick, You're absolutely right. If the solenoid grounds through the bracket and not the starter motor it can be isolated and used for this application. The other way is to actuate the solenoid with a relay that is controlled by the starter button. Some people complain my posts are too long as it is, so I try not to write a shop manual for every question.

Old British sports cars were + ground, and when I was a mechanic working on them we periodically had to install - ground radios in the manner you described. It was kind of risky, as the entire radio was "hot", and the heater cables & such had to be kept away from the radio...Al English

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Phil (AZ)

02-28-2001 15:57:09




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 Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 15:36:24  
Bert, The NH guy is correct, if you use it correctly
saving your starter from overheating it will function OK. The fact that it sticks is not a function (result) of the energizing current. When it fails the coil will open, not the high current contacts. Any selenoid will work with the N if both terminals (small guys) of the energizing relay are available externally. You connect one to the Bat (large term with the big cable coming from bat) and the other to your starter switch.

Hope this helps

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Al English

02-28-2001 16:10:21




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 Re: Re: Starter Solenoid 6V or 12V ? in reply to Phil (AZ), 02-28-2001 15:57:09  
Hi Phil, I had the same problem as bert. I agree that 12 volts would not cause the contacts to stick. I haven't done an autopsy on it yet, but I think that running the 6 volt coil on 12 volts got it too hot and caused some damage that made the solenoid's armature stick...Al English



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bert

02-28-2001 17:06:20




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 Re: Re: Re: Starter Solenoid 6V or 12V ? in reply to Al English, 02-28-2001 16:10:21  

Funny thing is, the old 6V solenoid ran for years on 12V.

I think my hot new battery (plus alot of long cranking while I was resolving my ignition/carb issues) finally killed it.



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bert

02-28-2001 16:06:13




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 Re: Re: Starter Solenoid 6V or 12V ? in reply to Phil (AZ), 02-28-2001 15:57:09  

Phil are you saying I need a jumper from the (formerly) unused small post to the large post where the battery + connects to the solenoid ?



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Claus

02-28-2001 17:19:23




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 Re: Re: Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 16:06:13  
Do not do that. The 4th terminal on a 4 terminal starter relay is the "I" terminal and is used for ignition bypass. The N starter relay the solenoid coil is internally hooked to the battery terminal and you energize it by grounding the other side of the coil which is the terminal that comes out in back of the starter relay. The automotive type 4 terminal relay has the low side of the solenoid grounded and is energized by applying battery voltage to the "S" terminal. Unless you Mickey Mouse it you cannot use the 4 terminal starter relay. Get the correct one.
Happy Motoring
Claus

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Claus

02-28-2001 17:19:09




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 Re: Re: Re: Starter Solenoid 6V or 12V ? in reply to bert, 02-28-2001 16:06:13  
Do not do that. The 4th terminal on a 4 terminal starter relay is the "I" terminal and is used for ignition bypass. The N starter relay the solenoid coil is internally hooked to the battery terminal and you energize it by grounding the other side of the coil which is the terminal that comes out in back of the starter relay. The automotive type 4 terminal relay has the low side of the solenoid grounded and is energized by applying battery voltage to the "S" terminal. Unless you Mickey Mouse it you cannot use the 4 terminal starter relay. Get the correct one.
Happy Motoring
Claus

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