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12 Volt Conversion gon bad

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Sean Gordon

06-30-2003 07:38:58




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I compleated a conversion this weekend and also moved to Electronic egnition. all went well and in a few hours I started her up (8NL) Never ran better. shut her off let her rest and fired her up again. I was so happy I almoast fell over. Today at work I get the call. My father is in the workshop Not working any ware near the tracto But smells something burning. Its the new wireing harness going up in smoke. He rolles the tractor out into the yard and wached it finnish melting. So now without knowing how it got started Im curious if any of you guys would know anyreason Why it would work perfect and shut down great and then with the key off just sudenly burn up after sitting fo over 24 hours. What the heck. Im stumped but have not yet seen the damage done. Any comments would be welcome. Thanks

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Rob

07-01-2003 03:43:19




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 Re: 12 Volt Conversion gon bad in reply to Sean Gordon, 06-30-2003 07:38:58  
I think I'll run out and spend $200 to convert my tractor to 12volts!....NOT!

Sorry, I couldn't resist...sheesh I can be a bad boy.



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David - OR

06-30-2003 09:35:57




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 Re: 12 Volt Conversion gon bad in reply to Sean Gordon, 06-30-2003 07:38:58  
I've never cared for the stock wiring arrangement for just this reason. There is no overcurrent protection at all in the system.

Many modern cars are wired so that the main power to the ignition, accessories, etc feeds through a fusible link, usually near the alternator, instead of connecting to the battery post or the starter solenoid.

The astute "pick your part" junkyard shopper can obtain an alternator complete with a fusible link and heavy guage charging wire. Clip the harness carefully to obtain the wires you want, but make it look like you just mindlessly hacked away with wire cutters and barely know what you are doing. The nice man at the parts counter will just charge you for the alternator and ignore the bonus wires.

Connect the heavy wire from the alternator to the starter solenoid/start switch and thence the battery. Use some 12 guage wire to splice the dangling end of the fusible link at the alternator post to the junction block at the dash. (Instead of connecting the junction block to the start switch).

All the wiring in the tractor is then protected from gross overloads by the fusible link, except the main battery cable and charging wire (which are impractical to protect in any event).

This does create, in effect, a "4-wire alternator", which might be viewed as too complicated or unattractive to some. You can "clothe the unsightly" with some red spiral-wrap and it almost looks stock.

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DavidO

06-30-2003 09:06:44




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 Re: 12 Volt Conversion gon bad in reply to Sean Gordon, 06-30-2003 07:38:58  
Obviously something shorted. Without knowing exactly what you did, it would be hard to guess what. Did you have an indication that it was charging, AFTER, you did the 12 V conversion? Did you reverse the polarity on the battery? Did you use a conversion "kit"? If not what type resistance did you put in series with the coil?
What type alternator did you use?



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Sean

06-30-2003 10:15:53




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 Re: Re: 12 Volt Conversion gon bad in reply to DavidO, 06-30-2003 09:06:44  
I was told that I didnt need the resister that came with my kit cause I was converting the coil to 12 v to. so the loop has no resistance in it at all. I am no machanic for sure and wiring is a week point at best. I followed the kits instructions as best I could. It came with an alt and bracketand coil and harness. The one diference that Ic is that th amp meter I have had a wire running throgh a loop and now I have the wires screwed to the poles. The poles are a dead short cause they go through the bracket. Do I need the resister in line whith a 12 volt coil? Is it ok to have the red wire from the E Ingition going back to the positive on the coil? Dose anyone want to buy a 8N?

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Danny in CO

06-30-2003 15:04:40




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 Re: Re: Re: 12 Volt Conversion gon bad in reply to Sean, 06-30-2003 10:15:53  
Sean,

If you have a side mount distributor and a 12 volt coil, you don't need a resistor.

If you have a front mount distributor and a 12 volt coil, you need a 1/2 ohm 10 watt resistor (Dell, am I right about the ohms and watts?) in the wire to the coil. If you don't use a resitor you will eventually burn up the coil.

Good luck,
Danny



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souNdguy

06-30-2003 12:29:15




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 Re: Re: Re: 12 Volt Conversion gon bad in reply to Sean, 06-30-2003 10:15:53  
As deuy pointed out... looks like ammeter problems.

On new ammeters, the poles are the connection point, and mounting point.. but they use gromets usually, to isolate the poles from the frame / dash. The old loop style ammeter had the poles only as mounting points, and the charge wire went through the loop, and was measured inductively... If you are still using the loop ammeter, and you connected to the poles.. ther eis your problem...

Soundguy

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SEAN

06-30-2003 12:46:10




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 Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to souNdguy, 06-30-2003 12:29:15  
Now that is an answer. You Guys are the Best I knew you would have one for me if I laid out my Dumb all over the floor you would spot it. Thanks I will try to recover as much of this harnis as I can and move on. Is their a place that an inline Fuse would come in handy. I saw some one posting about it befor but dont know how that would be incoporated into my harnis.



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souNdguy

06-30-2003 12:56:30




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 Re: Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to SEAN, 06-30-2003 12:46:10  
You can use inline fuses and fuseadble links. Both can be purchased at auto parts stores.

I would reccomend a fuse ( or self resetting breaker ) for headlights.. many cars use these breakers.

Any auxilary power you are running .. like out to an implimint.. like a sprayer... i would fuse that line.

You could also fuse the charge line, in the form of a fuseable link. Put it in the charge line coming from the voltage regulator ( or alternator.. depending on your setup ).

This provides you good basic protection, where none otherwise existed.. may protect the alternator too. Pretty much the starter and battery main cables are the only things not protected at this point... and that is generally acceptable for tractors...

Good luck on the rewire... hope you didn't kill anything.

If you need more info on the wireing, write us back.

Soundguy

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duey

06-30-2003 10:52:23




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 Re: Re: Re: 12 Volt Conversion gon bad in reply to Sean, 06-30-2003 10:15:53  
Sean,we all get into something from time to time that we *shoulda never*. For you, it may have been the wiring. If you don't know why you would not connect ammeter wires to ground, you won't learn it here.....

This is not the tractor's fault. Hire the wiring done. Hire it to someone who has won't be *learning* on your tractor.

Save yourself the grief.... duey

There are lots of folks who CAN do this stuff. If you get the right person, they will even explain it as they go.

No consolation, but a 6 volt system will sit and burn itself up if it is badly wired, too.

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Sean

06-30-2003 12:36:44




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 Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to duey, 06-30-2003 10:52:23  
Duey. Thanks for the Vote of confidence. I would have hired out this lil project if I thought it was beond me But I thought I would be able to takel it. Enough of feeling bad I will finnish this thing my self or call in the Calvery when Im at the end of my rope. Un till then If someone could answer The Question about the Volt Meter. Mine has a loop that had the old wire running through it. Nuthing was connected to the screws. The insulators that may have been their may have desintagrated. So the question is can the wiers that are connected to two poles be connected together and ran through the loop instead. I guess what I am asking is that is the amp meater collecting data from the wire passively with out beeing nutted directly to the poles. I have a gadget that I put around a wire to test for line voltage that dose not need to come in contact with the conductor it reads the voltage by check the field arround the insulation. I figured the amp meater worked the same way but I see now how if the insulators that were around the poles are gone or going they may have given way to a dead short to the chassis. Seriously if anyone has anyidea feel free to sprinkel them in with your opinions of my abillities to scew up what should be a simple job. Thanks again To ALL cause whith out you guys I couldn----well cant do it, But love to try anyway.

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Dell (WA)

06-30-2003 12:53:26




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 Re: Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to Sean, 06-30-2003 12:36:44  
Sean..... ..yes, the OEM inductive loop ammeter works just exactly like your big professional clamp-on ammeter probe. Just pass your heavy yellow "charge wire" thru the insulated loop. Do NOT connect it to the mounting studs of the OEM ammeter.

As pointed out, replacement ammeters do not have an outside inductive loop and instead have insulated input studs to pass the charge amps THRU the meter internal gutts. In this case, you have to "split" the charge wire with termials so everything goes thru the meter gutts.

As with all ammeters, it is sensitive to the direction of current flow. By convention, all ammeters display battery charge as a (+) meter reading, wheather positive ground or negative ground, wheather 6 or 12 volts. If your meter doesn't conform to convention (+) for charge, just re-thread your charge wire the other direction thru the ammeter loop.

And 'nutter' thing, your 12 volt alternator internal solidstate gutts ABSOLUTELY DEMAND negative battery ground..... ....respectfully, Dell..... .a 12 volt advocate for the right reason, who hasn't found the right reason for his eazy starting 6 volt '52 8N.

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Jim WI

07-01-2003 11:23:28




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 Re: Re: Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to Dell (WA), 06-30-2003 12:53:26  
I think you were lucky to have it run with the wiring connected to the mounting studs. "Lucky" in that the studs must have been just insulated enough by dirt or paint that they weren't a short to ground. Then, later, some vibration near the tractor broke through that little bit of paint or dirt and caused the meltdown.



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Rob N VA-OK DELL?

06-30-2003 13:39:02




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 Re: Re: Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to Dell (WA), 06-30-2003 12:53:26  
Dell, I might be asking you a loaded question here, but I have seen you post that you are a 12 volt advocate for the right reasons a number of times. What are the right reasons? And why do you stick to your guns on that when everyone else says that a properly maintained 6-volt electrical system is just as good as 12-volt? Everything you have told me in the past has been right on the money, so I am all about your input on this one!---Rob (still 6-volt) in VA

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Evil Steve

06-30-2003 13:47:15




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 Re: Re: Re: Re: Re: Re: Re: 12 Volt Conversion gon in reply to Rob N VA-OK DELL?, 06-30-2003 13:39:02  
Not answering for Dell, but I can see two reasons for conversion: 1) If you need 12v to run 12v implements or to start a car w/ a dead battery (and vice versa) 2) If the slow cranking of your 6v just makes you a little nervous.

Maybe you answered your own question: you're "still 6-volt." Me too.



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Sean

06-30-2003 13:02:02




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 Re: Re: Re: Re: Re: Re: 12 Volt Conversion gon bad in reply to Dell (WA), 06-30-2003 12:53:26  
You guys are so good I think I am gonna rebuild the motor. Actualy I did that already thats why I thought a harnis and alt would go smooth. But as I should have thought to ask here first and all would have been answerd. thanks again for all your timely answers and the fun I have reading them.



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David - OR

06-30-2003 10:44:49




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 Re: Re: Re: 12 Volt Conversion gon bad in reply to Sean, 06-30-2003 10:15:53  
An ammeter SHOULD be a low (almost zero) resistance from one pole to the other.

That said, the poles of the ammeter SHOULD NOT be connected to ground in any way -- certainly not a "Dead short" to ground.

Normally, there is an insulating grommet arrangement on the ammeter connection posts. This is so you can connect the wires without causing them or the posts to come into low resistance electrical contact with the bracket or ground.

It is possible to make a coil that runs directly off 12 volts with no resistor. Or it is possible to build a "12 volt" coil that does require a resistor. Most likely, you have the former and don't need a resistor -- particularly if you bought a "Pertronix" electronic ignition kit complete with coil.

As my Grandpa used to say: "It's just a d@mn machine". It works according to the principles of science and physical laws. You can figure it out. It isn't "out to get you", nor possessed by demons.

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