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Air cfm's for two cylinders

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smoker

01-15-2003 08:22:29




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Does anyone know the cfm requirements for an 830 John Deere 2cyl diesel? A rough estimate would be fine.




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Steve - IN

01-15-2003 09:23:10




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 Re: Air cfm's for two cylinders in reply to smoker, 01-15-2003 08:22:29  
smoker,

A lot of guess and giggle numbers involved -- but assuming the 830 is about 470 cu in and the max RPM is a shade less than 1125 PLUS assuming it has a volumetric efficiency of about 65 per cent would give you somewhere close to 100 to 110 cfm flow requirement. As you move toward long duration, high lift cams and tunnel ram type intakes; you increase the VE. So for around 100% VE you'd get a flow number of around 200 cfm.

The displacement and max RPM numbers can, of course, be pegged exactly. The big guess is how efficiently the valve train and manifold can perform to suck in air. The formula to figure the VE is a bit complex and I'm more experienced working on these calculations with gas engines. I'd be a little surprised if anyone popped up and said they'd run the numbers on an 830 -- so until that expert shows up, the above 60% VE and 100 cfm number is probably a decent guesstimate.

Steve

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phil

01-15-2003 09:15:05




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 Re: Air cfm's for two cylinders in reply to smoker, 01-15-2003 08:22:29  
The theoretical maximum would be about 150 cfm, don't know what % of that could actually be used in practice.



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smoker

01-15-2003 09:50:15




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 Re: Re: Air cfm's for two cylinders in reply to phil, 01-15-2003 09:15:05  
Thanks for the quick replies. I am contemplating using forced air via a small electric high speed fan that flows about 450cfm. Would this be worth my time? As hard as these things suck when taking in air, even more air would have to be helpful. I thought about using a small exhaust driven turbo but I have been told that the sudden exhaust surge of each cylinder kills the bearings in the turbo.



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Steve - IN

01-15-2003 10:54:15




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 Re: Re: Re: Air cfm's for two cylinders in reply to smoker, 01-15-2003 09:50:15  
Phil / smoker,

Phil - I'm guessing at how you got that number, tell me if I'm wrong. And smoker, neither one of us gave you a formula to figure out the cfm requirement of an engine.

The quick and dirty way to do it is displacement times half engine speed times volumetric efficiency (or RPM x displacement /3456 for a 4 stroke or 1728 for a 2 stroke). So 470 cu in = .27199xxx cu ft. Half RPM of 1125 = 562.5. VE assumed at 1, so .27199 cu. ft x 562.5RPM = 152.99 cfm. If you change to a .65 guess you get 99.44 cfm. For performance engines, they use formulas and assumptions that give you a bit more headroom for flow demand, so you get results that approach the 200 cfm mark.

The electric blower thing is interesting, but you get down to trying to force 10 lbs into a 5 lb bag after a while, just like a bigger carb stuck on an engine without improving the lift and duration of the cam and the flow of the intake doesn't do much good. From another perspective, I think a 450 cfm fan is only going to add at most an inch or two of mercury to your intake system. Contrast that to a turbo charger turning 100,000 rpm and sticking another atmosphere, or 30 inches of mercury into the engine. The flow requirements of a 2 cyl are a lot jerkier than a turbo charged V-8 so at least you'd need the fan or the turbo blowing into a big log plenum. Even with that, I wouldn't hold out any great hope for the fan to really change things.

If you're still interested - there's a thing called an E-Ram which is the same idea using a 750 cfm fan which draws 50 amps and claims a 5% increase in HP in engines up to about 302 cu in. Bigger fan for bigger motors is available - but start thinking about a massive extra battery - and as always, it might be pure snake oil, so caveat emptor.

Steve

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phil

01-15-2003 11:33:07




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 Re: Re: Re: Re: Air cfm's for two cylinders in reply to Steve - IN, 01-15-2003 10:54:15  
Steve, I did it the way you did: 470.7 cu in X 1125 rpm / 2 / 1728 = 153 cfm. I didn't have a feel for the volumetric efficiency so I only provided the theoretical high limit.

Phil



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Steve - IN

01-15-2003 12:10:13




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 Re: Re: Re: Re: Re: Air cfm's for two cylinders in reply to phil, 01-15-2003 11:33:07  
Phil,

Thanks for the reply. I think the performance numbers we used for even flat tappet engines fudge under the general life theory that it's better to have too much than too little. You're right about the "correct" number. I'd remembered that street engines are about .65 so used that fudge factor - it might actually be less for a 2 cyl JD. There is a guy who sells some software to calculate that VE number now - but just measuring to get the input numbers is a job and a half.

smoker -
I forgot to leave you a link to the e-ram device. Also, their hot setup for BIG engines draws 100 amps (wow). I also just found a web page written by a guy who actually dyno'ed a pancake 6 Porsche with ~240 hp. He got 2- 3 more hp and 10 or so more ft/lb of torque with the 750 cfm fan. Not too encouraging. here's the link -
Link

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G-MAN

01-15-2003 12:06:52




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 Re: Re: Re: Re: Re: Air cfm's for two cylinders in reply to phil, 01-15-2003 11:33:07  
One other thing you might want to keep in mind when thinking about a turbocharger is your lubrication system. That engine doesn't have whole lot of oil pressure (flow), so it would be interesting to see if you could get enough lube to the turbo without cranking the oil pressure way up. A thing to consider on the electric fan is that there's no such thing as free power. The increased amount of electrical power needed to drive the fan is going to come right back out of the engine via the charging system. One of the new centrifugal superchargers suggests some interesting possibilities, but there again you'd have to make sure it was sufficiently lubed. A large pulley mounted on the belt pulley would probably be able to spin a centrifugal charger plenty fast enough to build some decent boost, but it would take a bunch of modifications and those chargers aren't cheap. I would think that more horsepower per dollar could be gained by doing some heavy-duty porting and polishing of the head, gasket matching and possibly extrude honing the manifold and head, larger swirl-polished valves, camshaft work and fuel system work. Even then, figuring the RPM limitations of the engine, you're still not going to be able to produce the high-end horsepower of other diesel (more than two-cylinder) engines. With an 830, torque, weight and traction will be your best friends, and I would concentrate on ways to increase those three things. My two cents.

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smoker

01-15-2003 09:50:04




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 Re: Re: Air cfm's for two cylinders in reply to phil, 01-15-2003 09:15:05  
Thanks for the quick replies. I am contemplating using forced air via a small electric high speed fan that flows about 450cfm. Would this be worth my time? As hard as these things suck when taking in air, even more air would have to be helpful. I thought about using a small exhaust driven turbo but I have been told that the sudden exhaust surge of each cylinder kills the bearings in the turbo.



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