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JD 410B Doesn't Move Much On It's Own

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Jon

12-14-2002 08:40:32




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Just bought an early 70's 410B, good hydraulics and engine, but it only moves in low range (forward and back). It acts like the clutch pack is shot since I can't even push dirt with the front bucket without it coming to a stop (engine doesn't get lugged down either). I would like to know:

1. Any easy things to check that could cause these symptoms (filter change, pressure checks)?
2. Do I need to split the case or front half to replace the clutch pack? If so, how difficult without special tools beside supporting the case halves, ect. (I have a feeling this is what I'm headed for...).
3. Appoximate cost of parts and/or labor - guesses are ok.

Thanks for the help.

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Jon

12-14-2002 10:25:02




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 Re: JD 410B Doesn't Move Much On It's Own in reply to Jon, 12-14-2002 08:40:32  
More Clarification: Forward and Reverse directions are equally weak - raising the rear wheels off the ground will spin the wheels in either direction just not much torque applied to the wheels.

Is there a seperate reservoir for the clutch pack/Torque Convertor/Whatever or is it all common will the hyrdualic sump?

Thanks again for any help.



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Jonathan

12-14-2002 12:53:55




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 Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jon, 12-14-2002 10:25:02  
If its an early 70's machine it is a straight 410...not a 410B ...It has the square cab and not the newer rounded style ???? They came out in the early 80's. If it is equally weak in forward and reverse, then most likely the clutch engagement pressure is low. Many times I've seen this due to a bent linkage rod under the machine at the clutch pedal linkage. This will make the machine operate as if you were constantly depressing the clutch pedal. The clutch pressure is shim adjusted, but I wouldn't get into altering that, as that would just be masking the real problem...whatever it may be. There is also the possibility that there is a gasket blown out in the clutch control valve. Thats the gizmo that the reverser linkage and the clutch pedal linkage are ultimately connected to on the right side of the tractor near the filters. There's a procedure to adjust the clutch pedal linkage...If you don't have a book, let me know...I'll run you thru it. But the good news, hopefully by what you say as being weak in forward and reverse, is that it can be remedied without splitting it

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Jon

12-15-2002 19:04:54




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 Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jonathan, 12-14-2002 12:53:55  
Here's the results of the latest round:

1. Replace both trans filters. Both looked clean with no material/gunk on/in the filter or bowl.

2. Took out Trans Sump screen - looked clean except for a small piece of blue gasket material, 1/4 inch piece of tin foil and an oil soaked ladybug (that's a first!).

3. Started taking apart the reverser mechanism, but stopped for the night.

I will try to get a look at the hydraulic circuit schematics so I can understand how this system works. Also, in regards to the question about a smelly clutch - no, don't recall smelling anything, but that is something to keep in mind.

As always, thanks for all the advice, I'll followup with more after I know more. I just hope I don't have to split this unit in half!

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Jon

12-14-2002 13:59:26




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 Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jonathan, 12-14-2002 12:53:55  
Thanks for the tips, here's the results:

1. The ID Tag says 410-B, Serial #137890T, The cab is indeed square but it does have a rounded roof edge(??). but I've never confirmed the year (just what the seller told me).

2. It is a bit weaker in forward than reverse but either direction isn't impressive as I can't climb a slight hill in either direction.

3. The clutch linkage is (unfortunately) fine. I did put in some more free play just to make sure and still no improvement.

4. I like your thought on the blown gasket in the clutch control valve. I sure could use a web site with some details about that (or see my favorite JD dealer next week). Any chance a plugged filter could cause the symptom?

5. Another observation - once moving you can feel the drivetrain try to lockup, but then slip if more power is applied or the slightest grade is encountered - almost like an automotive sytle Torque Convertor low on fluid....

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Jonathan

12-14-2002 15:05:40




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 Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jon, 12-14-2002 13:59:26  
Get a set of filters when you're at the dealership. Ask them to photocopy the pages out of the book on the clutch pedal linkage adjustment. Its in the back of the book under powertrain system testing.If they are any good they will do this for you. There is more to the adjustment than just that rod. Also check the tube that crosses over to the reverser control valve from the clutch pedal linkage. There is a solid roll pin that joins this tube to the reverser control valve and they tend to break with age. Usually this results in absolutely no drive power but it may just be hanging up enough to work slightly. Have someone step on the pedal up and down while you are under there watching what the pedal actuates. This linkage tube is hollow and it fits over a rod that sticks out of the reverser control valve. This pin in question goes through these to join them. Do the machine hydraulics work ok ??? loader speed normal or does it chatter when raising the loader???

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Jon

12-14-2002 16:18:26




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 Re: Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jonathan, 12-14-2002 15:05:40  
Been thinking about those filters too. I checked the crossover tube to the reverser. The roll pin is there and appears to actuate correctly - even ensured that all the pressure was relieved from the roll pin so "full engagement" of the system would occur - no change with forward or reverse. I will followup with the copies of the system test procedure - good idea.

The loader and hoe are very responsive, although the loader does chatter at times - topping off hydraulic fluid didn't help either (it was low when I bought it). I was out playing around with the hoe and front bucket - no problem with digging power or lifting (albeit the chatter).

I was curious if there was a seperate reservoir for the reverser system? Also, does this unit have a torque converter? (plate does say 410B, which means what years?).

appreciate the quick responses - I'm more curious than ever to figure this out now!

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Jonathan

12-15-2002 06:44:21




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 Re: Re: Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jon, 12-14-2002 16:18:26  
The 410's have a square steel cab, large window that swings sideways for the rear opening...and no torque converter. There is no seperate reverser oil reservoir. Transmission and hydraulic are filled and checked thru that dipstick on the floor near your feet. 410B's have a rounded front windshield with a plastic roof. These machines have torque converters, and a totally different transmission. Only one stick....4 speed but start with the basics. Change those filters and see whats in them !! hopefully nothing metallic...Like the other guy said, drain the transmission and remove the suction screen. Its located behind that short hose that connects the hydraulic return filter canister to the transmission case.When thats plugged it usually shows first with chattering hydraulics as there is more flow required for the machine hydraulics as compared to the minimal flow required for the reverser. Here's an afterthought...when its slipping ...can you smell that distinctive clutch burning smell at all ???

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Jon

12-16-2002 04:17:50




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 Re: Re: Re: Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jonathan, 12-15-2002 06:44:21  
Here's the results of the latest round:

1. Replace both trans filters. Both looked clean with no material/gunk on/in the filter or bowl.

2. Took out Trans Sump screen - looked clean except for a small piece of blue gasket material, 1/4 inch piece of tin foil and an oil soaked ladybug (that's a first!).

3. Started taking apart the reverser mechanism, but stopped for the night.

I will try to get a look at the hydraulic circuit schematics so I can understand how this system works. Also, in regards to the question about a smelly clutch - no, don't recall smelling anything, but that is something to keep in mind.

As always, thanks for all the advice, I'll followup with more after I know more. I just hope I don't have to split this unit in half!

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cannonball

12-15-2002 05:13:41




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 Re: Re: Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to Jon, 12-14-2002 16:18:26  
have you checked transmission screen???..have nice day may god bless



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Jon

12-18-2002 11:55:07




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 Re: Re: Re: Re: Re: Re: Re: JD 410B Doesn't Move Much On It's Own in reply to cannonball, 12-15-2002 05:13:41  
Final Followup to Close This Issue Out:

The root cause was a worn roll pin on the crossover tube to the reverser controller. The linkage MUST be adjusted properly to allow the clutch packs to engage (hydraulic pressure). There is some preloading that the linkage/roll pin needs to do to get the reverser to operate correctly.

I was lacking about 10 degrees of rotation which was all it took to dump reverser pressure.

Many thanks to Jonathon and Cannonball for their help. Till the next question.....

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