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Joe: Now you know why the pony starting engine was pretty popular in its day! Cooler temperatures always pose a problem for any diesel, regardless of make. That's what begets glow plugs, engine heater, etc. but's let's analyze your problem. You asked if it a cranking speed problem. The trite answer is that it is ALWAYS a cranking speed problem if the engine starts when pulled but not when using the starter. Either the starter is fine, but the engine is out tune enough that it needs more than factory cranking speed to start, or the engine is fine and the factory cranking system is turning the engine too slow, or somewhere in between. You said:
~~He (previous owner) trouble shot the batteries and replaced two of the 4 six volts. Replacing those banked batteries one at a time can be risky. What you can end up with are two new batteries able to yield maybe 400 or 500 CCA, but the old ones, while tesing well, could be limited to yielding 250 or 300 CCA. So your cranking speed will suffer immediately. Only by an exact load test could you tell the conditions of the batteries. It's a series/parallel circuit (2 - 12 volt loops) and the weakest battery will determine the ampere throughput of each leg. Suggestion #1: Have all four batteries load tested on a quality machine. ~~It still won't start, it cranks at decent speed ( although I don't know how it should sound,... Does it re-start using the starter after you have warmed up the diesel? If it won't, it's either turning over way too slow, or the diesel needs some attention, which might be no more than setting the valve clearance, adjusting the de-comp pedal linkage, and checking/re-setting the timing of the pumps. Even a poor electrical starting system should spin it enough to start after the big eninge is warm. In a pony-start diesel owner's manual it says the pony shouild spin the diesel at 200 rpm. Now that's a pretty snappy jog, but I would think your electrical starter should spin it at around 100, so if you can eyeball the tach while it's cranking, you might see what the engine speed reads. Suggestion #2: Tell us if it starts warm and how fast it cranks. ~~you let out compression release it just stops. This is probably a good thing. Now we know the compression release relieves the compression enough for the starter to spin it, and when it closes you have enough compression to stall the starter. Suggestion #3: Re-check ALL heavy cable connections between the batteries and the starter. You gonna need all the amps you can get! The starter might need to be inspected and checked for needing brushes and or cleaning. ~~Well the previous owner pulled it and within 5 feet she started right up. This is good. Does the engine sound good when it runs? Does it charge? Does it warm up well...no stuck open thermostats? Suggestion #4: Get a really full charge in all the batteries. you might still have a weak one if not two. We drove it 1/2 hr home and it ran perfect. Anxious to hear what you find. Frank-in-Tallahassee 70D // 855 // VAC [email protected]
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