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Sam -- You need to eliminate a variable or two here. The flywheel: The deep keyway of the flywheel should be placed over the locating screw on the crankshaft; or if the wheel carries a rivet, the rivet should be engaged with cutaway spline on crankshaft. Either the locating screw or flywheel rivet would have to have been missing for you to have installed the flywheel out of time (and out of balance). Assuming the tractor operated OK before the flywheel incident, a quick way to check flywheel timing goes like this: (1) Remove the valve cover, (2) Check to ensure tappet adjust for the # 1 exhaust valve is set to 0.020 inch, and (3) Rotate the flywheel in normal direction until the # 1 exhaust valve is just beginning to open (0.000 tappet gap) -- STOP the flywheel. At this time, the flywheel mark L.H. EXHAUST OPEN should be in register +/- one-inch of the index mark on gear case (3:00 o'clock). If this test fails AND no other work has been done to the tractor to affect the relationship between crankshaft & camshaft -- remove & reinstall flywheel so this test is passed. Surging: This is a bit of a subjective term, but from the way you have described things -- I can easily believe the governor throttle linkage adjustment needs to be revisited. Proceed as follows (1) Free up and align all linkage to remove any binding. Adjust or renew any parts causing lost motion, and disconnect throttle rod at carburetor. Then (2) With hand control in full speed position (engine not running), adjust the length of the carburetor throttle rod so that the rod is 1/2 hole short from entering hole in carburetor throttle shaft lever when carburetor butterfly is in wide open position. Reconnect throttle rod at carburetor. Carburetor Testing: I don't really see the carburetor at direct fault here just yet, but if -- after acting through the steps outlined above, you are having grief, you may elect to run the two no-wrench tests to ensure both sides of that carb are truly open. For these, go to the JD-H Restoration Site (below) and once there, one-click on CARBURETORS over on the left side of the Home screen. The test for open pathways is on page 7 or 8. Run those so as to be sure, and then we go from there. (PatB)
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