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John Deere Tractors Discussion Forum
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52 A coil issue?

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Kenneth Warner

01-11-2007 11:33:18




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Could someone tell me if the original 12 volt coil, JD part #AA4983R, superceeded to AT10399, originally had a built in resistor? I have been told by a couple of folks it did originally. I ordered a new replacement from JDheritage and at first they told me it did have a built in resistor, I got the box and it doesnt say anywhere on the box or coil that it is built in, however, on the box it gives a delco # that the coil replaces and I called my local NAPA dealer and they told me that the delco # I gave had a built in resistor. I called my Local JD dealer and they couldnt tell me anything about it. I phoned JDheratige again and they told me the 12volt coils do not have a built in resistor? Any info would be appreciated.
Ken

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Kenneth Warner

01-11-2007 17:44:41




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 11:33:18  
Thanks for all the info guys. Here is what I have found out tonight. My original Delco Books list coil #1115046 as the original coil. Im sure it superceeds to something else. The coil I just purchased and have not used, says it replaces Delco #1115043, which I got an ohm reading of 3.1. The coil I had on there reads 1.7 now, not sure what it was before I put it on but I purchased it as a 12 volt coil. My points and condenser look to be burned up now. Havent tested the condenser but the points are for sure screwed. The old coil I was using that was on the tractor when I got it was rusted very bad and leaking oil, so is it possible that it had an internal resistor? I have no resistor in line at this time and this is how it was running, wire from coil to an on/off push pull type switch. This also looks to be original. The knobs all match the other original knobs anyway. So where does this leave me, I sure wanted to get this cranked and in the barn before this weekends weather hits TX. Thanks again for everyones help.
Kenneth

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John T

01-11-2007 19:18:11




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 17:44:41  
Kenneth, The coil that reads that 3.1 ohms is fineeeee eeeee on a 12 volt tractor with NO external ballast used, of course. It will allow just a lil under 4 amps to pass through its primary and be switched by the points which is close to the typical design limits/ parameters.

The one that was 1.7 volts was, in my opinion, a 6 volt coil ANDDDDD DD it may have been one of those labeled "12 Volts for use with external ballast resistor". If it was used unballasted on a 12 volt tractor it would cause the points to burn up n carbon prematurely. The problem is some people buy n use the coil labeled as above and see the "12 volts" n think its a true 12 volt coil WHICH IT IS NOT and why its labelded "for use with external ballast"

The limiting design factor is the current the points have to interrupt and switch and thats somewhere around 4 amps. Thats why typical 12 volt coils are 3 ohms while 6 volt coils are in the 1.5 range althioug not alllll l are such if more spark energy was needed even if the points wouldnt last quite as long.

Another reason besides excess switching current why points might burn up prematurely is if the condensor is bad or open or weak or simply too low in capacitance or not attached well or not grounded well to the distributor. A simple ohm meter can show if its open or shorted but you need a capacitor tester to really indicate its condition and capacitance.

Hope this helps, let us all know but I can tell ya right now if the new coil you wanna use has around 3 ohms primary resistance the points will sure last longer then one with only 1.7 lol and its okay on a 12 volt system unballasted.

John T

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Duane Larson

01-11-2007 15:24:55




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 11:33:18  
Ken,
I had looked into this matter a couple of years ago. The AA4983R (JD part number) was the Delco 1115043 coil, which was designed for operation on straight 12V with no dropping resistor in the primary circuit.

The commonly available (Tractor Supply, TISCO, etc) replacement coil is labeled 12V 504 MADE IN U.S.A. and has a primary resistance of 3.00 +- 0.02 ohms, measure with a bridge unit. So, for a 12.6V(nominal) battery, the current flow with the points closed will be I = V/R or 12.6/3.0 = 4.2 amps maximum, which will produce heat of I*V = 52.9 watts. However, the duty cycle (dwell) is about 90 deg (from a Delco Remy manual for the 1111558 distributor), so 90/360 = 0.250. Thus, unless the key is left on with the points closed (100% duty cycle) the time-averaged power deposited in the coil is 52.9*0.25 = 13.2 watts. Resistance of the other wires in the circuit, and some effects due to an effective AC impedance due to the switching of the coil "on" and "off" by the points, will lower the current and heat values some - detailed measurements would need to be made to get the real numbers.

The other commonly available replacement coil is labeled 6V 505 MADE IN U.S.A. The primary resistance of that coil is 1.08 +- 0.02 ohms, and the primary current would be 6.3/1.08 = 5.83 amps for a nominal 6.3V battery. In this case the power expended would be a maximum of 6.3*5.83 = 36.7 watts, or with the same duty factor 9.2 watts dissipated in the coil.

Both of these replacement coils are oil-filled (you can hear it sloshing around inside).

Deere used two part numbers for the 12V coils, AA4983R, which subbed for AA4879R. These were DR 1115043 and 1115047. I think I figured out which is which, but it doesn't matter because they are listed together in the DR coil test properties, so they must be very similar. I do have a 1115043 which I took apart, and the primary resistance of that coil is 4.22 ohms, quite a bit higher than the 504 replacement. One can only wonder why, but the lower resistances of the replacement coils will allow higher current in the primary, thus a higher secondary voltage. Perhaps modern coil materials and insulating oils allow the higher heat generated to be acceptable, and the higher voltage made available to the (often fouled) plugs won't harm anything. But it is even worse to leave the key on with points closed and current flowing.

I have taken apart several coils, and none of them have a resistor in the can. The different resistance values of the primary winding is due to differences in the wire properties. JohnT is correct in that OLD DR coils used internal resistors, but I expect the localized heat around such a resistor in the coil can caused problems that would be lessened with a more distributed heat source like a winding. Since most of the heat is generated in the primary winding, the secondary winding is on the inside of the "coil", and the primary winding is on the outside, which provides better contact with the insulating/cooling oil.

So, to summarize, a replacement coil labeled 12V, with no note about external resistor required, replaces the AA4983R and the AA4879R. A coil labeled 12V external resistor required (or some such) is really a 6V coil - those were used on numbered series LP ignitions systems, and on the 20 and 30 series, which used the bypass starting system. The latter coil can be replaced by a coil labeled 6V, as that is really what it is.

Sorry for the long message - I'll probably think of more later.

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Glen in TX

01-11-2007 13:27:05




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 11:33:18  
Hi Ken, So what Delco replacement or aftermarket number is on it ? I can check some Delco and Borg Warner books later. Sounds like you just got a straight 12V coil.



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Kenneth Warner

01-11-2007 13:36:50




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 Re: 52 A coil issue? in reply to Glen in TX, 01-11-2007 13:27:05  
Glen, I am sure the coil on there now is a straight 12V coil, I have not put the new one from JDheratige on yet. Im also most certain I have damaged points or condenser, ran for about 20 min. now only runs for about 30 seconds and I loose fire on both plugs, let it sit for a few min. and it will repeat the same thing. Im leaving to go down to the shop and will give you the numbers from the JDheratige coil which also has the delco replaces #
Thanks

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Glen in TX

01-11-2007 15:05:13




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 13:36:50  
Ken, I found this in BW Borg Warner aftermarket parts book. The JD AT10399 crosses to BW coil number E40 which also replaces Delco 115043 or U-501 and several other Delco numbers also. It says the E40 is a universal neg. ground oil filled coil using NO resistor. Primary resistance should be about 3.25 ohms max. Find a good auto supply in your area that carries Borg Warner. New BW books don't tell always if a resistor is needed or not so even the parts people are messing up now days too but the old book does tell. BW #s E40 oil filled coil and E81 expoxy type are both 12V universals to replace Delco using no resistor. BW coil #s E30 oil, E31 oil, & E82 epoxy replace 12V Delcos that use a external resistor. BW coil #s for 6V that replace Delco are E60 oil filled and E80 expoxy. If that doesn't help I can cross other Delco numbers too.

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John T

01-11-2007 11:55:51




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 11:33:18  
Ken Theres some general confusion about what some call an "internally ballasted" coil and if it has an actual built in discrete resistor. Actually its more likely a full true 12 volt coil and its a 12 votl coil cuz its internal primary resistance, as measured between its lil+ and - terminals, is somewhere around 2.5 to 3.5 or so ohms..... . THATS WHAT DETERMINES IF ITS A 12 VOLT COIL regardless if its called internally ballasted or has an internal resistor or what.

For the most part its 3 ohms primary (i.e. a 12 volt coil) is cuz of it has more wire or the wire has more resistance VERSUS it has any internal discrete separate actual resistor up on top HOWEVER I have seen a few old delco coils that had a ridge/ring portion up top that were perhaps encasing a discrete resistor BUTTTTT TT I sorta doubt that I JUST DONT KNOW DUANE MIGHT

Bottom line if its priamry measures around 2.5 to 3.5 ohms its a 12 volt coil while if its more like 1.25 to under 2 ohms its a 6 volt coil anddddd dd I think its simply just cuz it has either more wire length in its primary or its higher resistance wire VERSUS any built in actual discrete internal resistor,,,,, ,,

Duane or Glen in Tx may have part number specs or data while all I got is theory,,,,, but a simple ohmmeter check of its primary resistance will tell for sure what it is REGARDLESS what its called lol NOTE some 12 votl coils are labeled "12 volts" or "12 volts NOT for use with external ballast resistor" BUTTTTT T BEWARE those labeled 12 votls for use with external ballast resistor are in reality only 6 votl coils i.e. the label needs to be followed.....

Ol John T and all

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Tom 43

01-11-2007 13:48:59




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 Re: 52 A coil issue? in reply to John T, 01-11-2007 11:55:51  
Dear Kenneth,
The 52 A and its direct descendent the JD 60 equiped with Delco distributors use a 12 volt coil with no external resistor. The 60 LP and the later 620 and 630 tractors use a 6 volt coil with resistor. It is important not to mix these coils up! Putting a 620 or 630 coil on an A or 60 will cause rapid burning of the ponts. Puting an A or 60 coil on the 620 or 630 will cause weak spark. In both cases the coils are good just the wrong application.

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Glen in TX

01-11-2007 14:47:50




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 Re: 52 A coil issue? in reply to Tom 43, 01-11-2007 13:48:59  
That's why when you switch coils you need to use the condenser that matched that application also and know whether a resistor was used or not. The points don't really care it's matching condenser and coil and voltage and polarity correctly also.



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Kenneth Warner

01-11-2007 18:33:07




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 Re: 52 A coil issue? in reply to Glen in TX, 01-11-2007 14:47:50  
Thanks for all the info guys. Here is what I have found out tonight. My original Delco Books list coil #1115046 as the original coil. Im sure it superceeds to something else. The coil I just purchased and have not used, says it replaces Delco #1115043, which I got an ohm reading of 3.1. The coil I had on there reads 1.7 now, not sure what it was before I put it on but I purchased it as a 12 volt coil. My points and condenser look to be burned up now. Havent tested the condenser but the points are for sure screwed. The old coil I was using that was on the tractor when I got it was rusted very bad and leaking oil, so is it possible that it had an internal resistor? I have no resistor in line at this time and this is how it was running, wire from coil to an on/off push pull type switch. This also looks to be original. The knobs all match the other original knobs anyway. So where does this leave me, I sure wanted to get this cranked and in the barn before this weekends weather hits TX. Thanks again for everyones help. Kenneth

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Glen in TX

01-11-2007 19:23:59




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 Re: 52 A coil issue? in reply to Kenneth Warner, 01-11-2007 18:33:07  
Ken, You should still be all right just wiring it up from ignition switch to coil with no resistor. That coil doesn't show to need one with those numbers subbing over and no resistor in the late A wiring diagram. Maybe condenser is wrong? My Graham Lee tester book shows same specs for all Delco 1115042 to 1115058 as 20,000 max for secondary and 12 max for primary. Have to check others tomorrow to see if that is really right? I show all Delco coils from 1115032 to 1115080 all same as Borg Warner E40 coil that uses no resistor. The Delco 1900272 condenser is a BW # G102H and they call it a special high capacity condenser so it should work fine with 12V ignition. You may just get the rain but we have chance of more ice again here.

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Kenneth

01-11-2007 20:47:18




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 Re: 52 A coil issue? in reply to Glen in TX, 01-11-2007 19:23:59  
Great, I think you all for your help and will let you know how it turns out. Glen, Im just up hwy 67 in Midlothian so not that far from you. I dont mind a little cold, ice etc. but can surely do without the wind. Will let yall know how it turns out.
Thanks,
Kenneth



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Glen in TX

01-12-2007 18:15:38




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 Re: 52 A coil issue? in reply to Kenneth , 01-11-2007 20:47:18  
Kenneth, Hope you got it going and inside before the ice mess hit. It hit earlier here than they predicted of course. I knew it was you there in Midlothian. If I can get past Wichita sometime farther will do. Just a good 7 1/2 hours from west side of panhandle.



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