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48 A gallop during idel

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almrm

07-21-2006 07:45:01




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Rebuilt engine on my 48 A gallops during idel. It runs very good at light and heavy loads with no smoke. Fuel ecomomy is ok at 2 gal per hour raking hay during a 6 hour run. Carburator adjustments are effective for load but will not solve the gallop. Tractor will not idel as slow as as it did before the rebuild. I adjusted the throttle stop screw aginst the spring in the top of the carbutator and it helped a lot but the governor still overpowers the stop spring and gallops some. Governor and fan shaft were professionally rebuilt. Is this a linkage problem? Any tips will be appreciated.

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gtx1967jewison

07-21-2006 23:38:09




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 Re: 48 A gallop during idel in reply to almrm, 07-21-2006 07:45:01  
would almost guarantee it's the carb idle passagewys. spray/wire wont fix it. get proper drill bits & clean out all of them by hand. 95% of all carbureted 2cyl's have this problem & 95% of the owners don't know how/where to clean out. the deal is it's RUST not varnish, dirt or etc. you'll be amazed at the results.



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almrm

07-24-2006 08:00:45




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 Re: 48 A gallop during idel in reply to gtx1967jewison, 07-21-2006 23:38:09  
Update - The tractor will not run with the load jet closed. It will not run well holding the carb butterfly steady by hand with rod disconnected. The governor to carb rod was at the half hole short length recommended by F.I.T (amazing with complete reassenbly with a different carburator and manifold.) The carb I bought was rebuild but I doubt the passeges were cleared with a hand operated drill bit as recommended. I am waiting on my order for drill bits from Robert's before I pull the carb off. I only ordered the two recommended by Roberts to clean the three passages. Then I read P Brownings note describing the other two passages. It looks like the long passages are covered. Will I need other drill bits? Thanks to all for your help.

Mark

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P Browning

07-22-2006 05:46:44




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 Re: 48 A gallop during idel in reply to gtx1967jewison, 07-21-2006 23:38:09  
gtx196jewison -- The issue couldn't have been laid bare any better. My Dad's old '36 A used to IDLE terribly. Gallup, Surge, Hunt, or Throttling -- they all tell of the idling engine having to draw fuel thru the LOAD channel to remain running because the IDLE channel isn't open enough to sustain the engine; and it should!

Many think first of the governor and/or its linkage with the carburetor when in fact it is the governor, working as it should, that is keeping the engine going! And what so many do not realize is that there are five distinct individual pathways to check so as to ensure the IDLE channel is clear. And if there is anyone out there who needs further information on these little guys, write me. (PatB)

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F-I-T

07-22-2006 16:53:39




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 Re: 48 A gallop during idel in reply to P Browning, 07-22-2006 05:46:44  
Yes, but. His question said that he had rebuilt the engine AND the governor. He did not say that he rebuilt the carburetor on a perfectly running engine, and then had problems. He touched the governor and then had problems. If he said that it was hunting before the governor work, then most likely the idle passages are suspect. However, anytime someone says they touched the governor, I check the governor rod. To not do so is akin to diving into a carburetor repair without even checking that the air filter is clean.

Still need to hear if the idle screw has any affect, but re-installing the governor case on the main case, any adjustment of the governor shaft endplay, weight replacement, bushing replacement, or bearing adjustment/replacement, should end with checking the proper length of the speed control rod. The book says so, too.

The governor might well be working in action and reaction, but the improper rod length might cause the carburetor to ingest more fuel than the governor meant to signal, the engine overspeeds, the governor slams shut, the carb closes too far, the engine slows to a stall, the governor signals open, the engine injests too much fuel, the governor detects the overspeed, it slams shut, rinse and repeat.

Now, to the owner. Take the rod loose at the carburetor and hold the carburetor butterfly still with your left hand and see if when you hold the throttle plate steady if the engine tries to stall. If it runs fine, it is the governor causing an over reaction. If it cannot sit still against the throttle stop and idle correctly, it is most likely on the carburetor side.

I just think there are a lot of things to check without even using a wrench before you can even attempt to properly diagnose this case.

Frank

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P Browning

07-22-2006 18:18:57




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 Re: 48 A gallop during idle in reply to F-I-T, 07-22-2006 16:53:39  
F-I-T -- You must have missed one of my earlier responses where I recommended the fellow FIRST check the governor linkage and thus eliminate that variable before going on! You covered that one very well -- I didn't think it needed to be dealt with further. Just wondering in New Braunfels! (PatB)



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almrm

07-21-2006 10:36:48




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 Re: 48 A gallop during idel in reply to almrm, 07-21-2006 07:45:01  
Pat, thanks so much for the information. I will perform the test from the H site tonight exactly as described, however, I already know that it starves out with the load adjustment closed. That seemed normal to me but clearly it is not according to the test. I would assume just carb clearner and a fine wire to clear this idel passage. If there is a trick please let me know. I agree Pat that anyone running these old boys should read all of the carburator section you proposed.

Frank, From your input, I would not expect the governor to carbutator linkage to be adjusted correctly. In addition to the governor work, it has a different carburator and manifold (of a different type) The stack up is bound to be off. I will make the correct adjustments as you described.

I will post back with success or remaining issues. Thanks again, Mark

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P Browning

07-21-2006 11:07:55




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 Re: 48 A gallop during idle in reply to almrm, 07-21-2006 10:36:48  
almrm -- Where ever possible, one needs to eliminate variables one-by-one. I recommend you perform the check on the governor linkage before anything else. As F-I-T lays it out, pretty basic stuff.

Secondly -- yes, there are some subtlties involved in clearing the IDLE pathway if you should find it closed. And I suspect you will. The hunting or throttling of the engine during idle indicates fuel is being drawn by the engine via the LOAD side -- something not normal during IDLE because during IDLE, the butterfly is usually very near closed! As engine speed drops for lack of fuel, the governor opens the throttle butterfly so as to draw more LOAD fuel. The engine speeds again, and this cycling repeats as often as needed to maintain RPM.

There are no less than five distinct passages you should be concerned about. You can find data on three of them over at Robert's Carb Site -- scroll down to Technical Information, then go to Tractor pulls ok but won't idle well. But there is no data given on the primary & secondary IDLE orifices. If you want more than you find in the Carb piece over at the JD-H Site, e-mail me for some added data -- you can contact me from the JD-H Site. (PatB)

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F-I-T

07-21-2006 09:58:45




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 Re: 48 A gallop during idel in reply to almrm, 07-21-2006 07:45:01  
I would re-check/set the governor to carburetor butterfly linkage in case it has too much slop/play. This can cause the governor to chase the engine speed and cause hunting/loping. It's cheap and easy to do, so that ought to be first.

Throttle lever in wide open position, carburetor throttle plate/butterfly in wide open position, rod detached, rod should be 1/2 hole short of enaging the throttle arm hole. When you pull on the governor rod to force it to engage that preloads the governor action so that everything is play-free, but not too tight.

Does the idle adjustment have any affect on the engine, i.e. does it lean it out at idle or conversely, richen it? Does applying extra fuel via the choke smooth out the loping? If so, you probably have the carburetor assembled correctly, with no clogged passages, and since it runs so well under load, that side is likely all right. If choke helps, you have a blocked passage more than likely.

Check that rod. I bet that after the governor work it requires a new length. But, if you can't say that the idle mixture screw is having the correct affect when turned, you might have a plugged idle side passage.

Frank

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P Browning

07-21-2006 09:23:39




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 Re: 48 A gallop during idle in reply to almrm, 07-21-2006 07:45:01  
almrm -- It sounds like you have a carburetor with restricted fuel-air mix flow in the IDLE side. There is a simple no-wrench test you can perform to tell you if this is so. It takes only a few minutes.

Go to the JD-H Restoration Site, and once there, look over on the left side, find CARBURETORS, and do a one-click on it. Wait for the PDF document to come up. The whole document makes for a neat read on JD carbs, but if you page in to (I think) page 7, you will find a section called, Testing -- LOAD & IDLE Pathways. Run that test and please post back & we can take it from there. (PatB)

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