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Good Morning Ray, Well, since you say turning the carb adjusters dont make much difference and its sat a while, I will guide you through carb troubleshootign first (could be clogged with varnish or rust or crud somewhere) then touch on possible ignition causes. (A) FUEL PROBLEMS 1) When you say you have a nice stream out the petcock, I assume you mean the carb bowls bottom drain cock right??? If a stream of gas runs out there continuous a couple minutes, then you know for sure theres enough gas gettign through the needle valve and seat so it and the sediemnt bowl and tank inlet must be supplyign sufficient gas. 2) You say you turned the adjusters both out 2 turns. The initial rough in settign is for the idle needle out 1 3/4 to 2 turns but the load needle out 3/4 to 1 turn. Try that then tweak once shes running. When you say however too far out makes her backfire, it sounds like shes then gettign too much gas (especially if she black smokes out the stack then) meaning the adjuster does have some difference after all. 3) Now, if the bowl is gettign sufficient gas (sounds like it is) but she lacks power due to fuel starvation (after needle adjusting dont cure), the problem may be the float level is set too low OR the carbs main center vertical brass nozzle has some restrictions. a) With the bowl removed, you can pull (may need to drill and tap it then use screw and washers and nuts to back it out, careful, if you pry at the top in the carbs bore, you may bend or crush it)) the brass nozzle and clean and wire brush it and clean each and every lil side horizontal hole. Restrictions in the nozzle can cause insufficient fuel and low power. b) The float level should be set to rise to approximately level when it shuts off gas flow through the needle valve and seat. 4) If the engine wont idle down nice and slow and smooth (dont sound like thats your problem though) thats when you could have the clogged idle circuit passages where you mentioned drilling out passages. If thats the case, you have to remove the brass drill plugs, usually after heatign them, and then use the correct extra long aircraft No 40 and No. 53 drill bits (ONLY in the 3 passages shown, not any smaller ones) which takes the pasages to their correct size and use MIG welding wire or steel guitar strings to clean all the other smaller passages. For a picture of the drill plug locations and what size bit to use, go to Link 5) Other causes of poor idle or rough runnign may be a vacuum leak, which sucks in air leaning out the mixture. To check for it, use an unlit propane torch or WD 40 or Carb Cleaner etc and with the engione running spray it all around the carb, especially the throttle shaft bushings (good place for leaks) and the base of the mainfold, and if she speeds up, thats likely where the source of a vacuum leak is. NOW, if the carb checks out, loss of power could be ignition related, so i will give you a few tips in that direction. IGNITION 1) Due to the relatively low cost, I would first try a fresh new set of Autolite 388 plugs. 2) Next, another possible cause is the points may have developed oxidation while setting. If they are only gray oxide coated, but otherwise look good and smooth, try to clean/polish them and check the gap, 0.015 if a mag and 0.022 if a distrubutor. If they are burned or pitted or carboned up bad, REPLACE THEM. 3) With the plugs removed but their wires attached and their sides up against ground, turn her on and crank the engine over and insure BOTH plugs produce a good visible blue spark. If not with good points gapped right and good plugs, post back what kind of ignition you have (mag or distributor and type) and I will guide you further. Be sure you also have good wire core, not auto carbon suppressor type, plug wires. SUMMARY, FIRST, you need good clean fresh water free gas. Old stale gas can cause power problems and you might as well look at the air cleaners lower bowl to see if its clean and no water. NEXT, Be sure you have good clean correct gapped points, good plugs and wires, a good blue spark, and then try the needle adjusters again. If the ignition is good and gas flow to the carb is good, then suspect the float level is too low or the nozzle is clogged. If she wont idle down smooth, then look at the web site above and consider drilling out the passages behind the brass drill plugs and cleaning out all the other smaller pasages and look for vacuum leaks. HOPEFULLY HOWEVER, maybe a fresh set of plugs (or wires) or cleaning or new points and tweaking the needles is all you need. Try the cheaper simple things first, cuz it probably needs that stuff anyway, before you tear deep into the carb if you dont want to tackle that job. Post back and let us know how it turns out. Good Luck n God Bless John T Nordhoff in Indiana
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