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Mornin Wayne, After you installed the new Voltage Regulator, did you polarize??? Thats done by momentarily flash jumping a wire between its BAT and ARM terminals and there should be a brief spark. The VR has to have a good clean ground to the generator and of course, the gen has to have a good ground to the tractor and the belt in good shape and tight. Some VR's work wired pos or neg ground, others do not. Has it ever charged using the new VR???? You say the brushes and armature is clean, but are the spring brush holders clean and free and holding the brushes TIGHT DOWN against the commutator????? When you say it dont charge, do you mean the ammeter isnt indicating charge???? Maybe its bad and just not showign charge. If you place a voltmeter on the battery with teh tractor not running, it should show around 12.6 volts. At wide open throttle running, it should rise to around 13.5 to 14 or so, dependign on the condition of the battery and generator. If you have no voltmeter, the lights should glow noticeably brighter at WOT versus idle. Does the ammeter work okay??? If you turn on the lights does it show discharge??? At WOT, jump the VR's BAT and ARM together and see if she charges then??? If not, ground the field post off the gen (smaller of its 2 output posts) and see if it then charges. If she then charges using those 2 VR by passes (essentially takes VR's job out of the circuit), you may have a bad or broke or improper wires between the VR and gen or a bad VR. There may be a bad or intermittent shorted wire in the system. A test lamp or voltmeter on the VR;s BAT terminal should ALWAYS BE HOT. If the gens output isnt getign to the battery, it cant charge it. The path to trace is out the gens ARM post, to the ARM terminal on the VR, inside the VR' cutout relay which connects to the VR;s BAT terminal, from the BAT terminal to the load (non battery) side of the ammeter, through the ammeter, then to the starter post (hot feed) or the battery itself. The VR then internally connects the BAT and ARM terminals together (so gen can charge the battery) ONLY after the gens voltage rises sufficient to charge the battery. If the grounds are good and the ammeter is working, and the wiring from the battery to and through the ammeter, down to the BAT terminal on the VR is okay, and the VR by pass tests still wont allow charging after polarization, you may have a bad generator, possibly an intermittent field or incorrect polarity. I guess the brushes are of sufficient length?? and held down tight as mentioned above?? cuz that can be a problem if not. Is this still wired pos ground??? You can convert to neg ground and use an alternator, but if you already have a new VR, I would first try and get the gen working if possible. It could have a shorting armature or internmittent field problem. Let us know. Ol John T Nordhoff in Indiana
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