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Implement Alley Discussion Forum

Tighter Round Bales

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Rick in Michiga

07-12-2005 06:07:47




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I have an International 241 round baler that does 6X6 bales. Those are too heavy for me to move around so I make 4X6 bales.
A neighbor had someone bale up 4X4 rounds with a new NH baler, then I finished the field in 4X6's. The 4X4's are noticeably tighter - not just the core, but the entire bale. Neighbor said he likes the tighter bales. I would like to continue baling for him but need to make them tighter.
Am I doing something wrong or is it just the nature of the beast?
I'm cutting with a 12 foot haybine and raking 2 windrows together. Do I need to double up on that so I'm packing more hay into the baler?
Is it because I'm not making the full 6 foot dia. bales?
Go slower?
Go faster?
Any ideas?

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paul

07-12-2005 13:23:08




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
Lots of replies, I'm sure they are saying:

It is the nature of the beast. You neeed hydraulic pressure to make those good tight bales, as well as wide closly spaced belts.

I nelieve there is a second spring kit available for your baler which will help some. But, will cost you more than your baler is worth, & won't do all that much for you.

As well, the more revolutions the bale makes the tighter it packs it so a small windrow or driving slower will pack a bit tighter - but this adds wear to your machine as well as costing you time, & it does not really do enough to really make your machine a tight heavy bale packer.

So, not much you can do but trade for a newer machine or live with the looser bales....

--->Paul

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Cliff Neubauer

07-12-2005 10:42:37




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
The 241 baler was designed to make a soft core bale so I don't think you are going to to able to improve it much. At the time I think IH's thinking was the soft core would allow the bale to "breath" better so they designed their baler to have less belt pressure when the bale was being started. We used to have our hay baled with a 241 but he traded it for a JD 566 that makes awesome bales every time regardless of what he is baling.

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Rick in Michigan

07-12-2005 10:50:59




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 Re: Tighter Round Bales in reply to Cliff Neubauer, 07-12-2005 10:42:37  
Took me a year but I finally got the dang thing so's it works good. Hate to trade it now.
Thought of pushing it over a cliff a few times last year though!

Keep plugging, and thanks for the input.



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R. John Johnson

07-12-2005 07:58:54




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
Newer balers are designed to build tighter bales. More hydraulic/spring pressure. Trying to make very tight bales on older equipment will be loading components such as tension systems, belts, and rollers and bearings beyond their original design. Fancy talk for expect the above systems to start to break down regularly. I've always tried not to run my equipment at its absolute maximum capacity at all times. It seems to last longer that way.

My two cents.

John

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Allan in NE

07-12-2005 08:11:24




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 Re: Tighter Round Bales in reply to R. John Johnson, 07-12-2005 07:58:54  
But John,

Where would this extra "stress" show up other than the tires, axles and perhaps on some of the respective drive chains?

The tension mechanisms are gonna be stretched to the same amount, no matter the volume of material in the chamber, wouldn't you think?

Looks to me as tho the only other "load" would be in the 'spinning' of that heavier bale, is all.

Dunno,

Allan



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R. John Johnson

07-12-2005 09:10:34




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 Re: Tighter Round Bales in reply to Allan in NE, 07-12-2005 08:11:24  
Allan

You made me stop and think.(Yes,I know that can be dangerous) If he wants tighter bales, and the baler is already operating at max tension, then he would have to add something to provide more resistance to increase that tension. More springs or more hydraulic pressure. The baler actually compresses the hay being added to the bale by the belts (or chains on an older NH) More tension on the belts means more pressure on rollers and their bearings. This in turn requires more power to turn, which puts more stress on the drive line. If more load is added to those components they may fail prematurely.

When I was a teenage, we traded our Vermeer 605D for a Hesston round baler. We bought it from a local farmer who had gone broke and was working for a dealership as a salesman. This was when round baling ws just getting started in our area, and this fellow sold a lot of balers to people who were still using farmhand loaders to build loose hay stacks.

It seemed to us that when you made thae bale as big as it could it realy worked the tractor hard, so we made bales a little bit less than full size. Everyone else made them as big and as tight as they could. Almost right away these people started having problems breaking belts and other componments. We eventually started having the same problems, but not until much later, since we were not stressing the baler as much. Hesston tried their best to correct the problems, but took the baler back after the second year with no resolution to the problems.

Strangely enough watching the engineers try to correct the problems made me decide to become an engineer. Went to school, got my degree, and worked as an engineer for 14 years before coming back to the farm.

John

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Allan in NE

07-12-2005 11:15:11




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 Re: Tighter Round Bales in reply to R. John Johnson, 07-12-2005 09:10:34  
John,

Yes, I agree with what you are saying about the tension can be "adjusted" up or it can be adjusted down.

But there is also a dynamic tension thing going on. That's why the faster you go and the more you stuff into the baler, the less dense it will be packed because the bale will not be in the chamber nearly as long and has not been spun as many times under those compression forces.

By slowing down and taking smaller windrows, the volume of the bale (for any given size) actually increases because that bale has spent more time under that "adjusted" tension, although the "size" of the bale will always end up being the same.

Speed of travel and amount of bite really do make a big difference in final bale weight.

Then, there is the issue of grass vs alfalfa..... aw heck, let's don't even go there. :>)

Allan

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Rick in Michigan

07-12-2005 08:04:39




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 Re: Tighter Round Bales in reply to R. John Johnson, 07-12-2005 07:58:54  
Guess I'll try slowing down - it's about the only thing I haven't tried. Maybe even get a manual for it. That's almost as bad as stopping to ask for directions... d8~)

I'd like a new baler but the CFO said I have to be able to at least show a profit before that happens. Sounds like work!

Thanks for the input. I'll let you know how I come out.

AKA Wannfish



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BobMo

07-12-2005 10:15:48




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 08:04:39  
Naw don't get a manual that'll just confuse you. Just keep guessing at it and eventually you'll get it right.



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Rick in Michigan

07-12-2005 10:52:53




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 Re: Tighter Round Bales in reply to BobMo, 07-12-2005 10:15:48  
Thanks for the input Bob. It's nice to know what they say is correct...Great minds DO think alike!



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Allan in NE

07-12-2005 08:14:07




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 08:04:39  
Rick,

Show a profit? Are we talking about the same operations here?

Didn't know there was an option of making a profit. :>)

Allan



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Rick in Michigan

07-12-2005 08:24:13




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 Re: Tighter Round Bales in reply to Allan in NE, 07-12-2005 08:14:07  
I keep trying to explain to her that the gov't will take any profit we make so I HAVE to keep buying more equipment.
Just can't get her to see it that way. Maybe she's like an old TV - just needs a good swat upside the cabinet...nah, she's bigger than me. And faster too!



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old

07-12-2005 07:03:05




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
As per the owners manual for a NH 850 baler it says the get them tighter slow down or adjust. But it does sound like you need to get an owners manual for your baler any how it will tell you what you need to do.



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Allan in NE

07-12-2005 07:18:29




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 Re: Tighter Round Bales in reply to old, 07-12-2005 07:03:05  
Hi Old,

The newer balers must not have these kinds of problems.

I see guys out here pulling in two 16' windrows together before baling and they seem to get along okay.

The only time I ever used a rake was after the stuff had taken a huge rain and just wouldn't dry down fer me. Otherwise, it is right behind the swather and she is all up and put away on the third day out.

'Course, I'm used to working in irrigated alfalfa too. Mess around with that stuff too long and ya have trouble finding the silly bales after just a few days. :>)

Allan

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old

07-12-2005 09:10:08




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 Re: Tighter Round Bales in reply to Allan in NE, 07-12-2005 07:18:29  
Could be true with the newer balers but every one I talk to says the slower you go the tighter the bale will be. Last year I ran in 1st gear pulling my NH850 and it was all you could do to get a bale spike in to the bale. This year I ran in 2nd and it goes in pretty good. The bales also lost a few LBS too.



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Allan in NE

07-12-2005 06:41:50




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
Hi Rick,

This is too funny! Me giving advise on baling, I mean. :>)

Anywho, forget the rake and/or drop a gear. The longer the stuff is in the chamber, the tigher the bale.

Allan



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Allan in NE

07-12-2005 06:38:49




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 06:07:47  
Hi Rick,

This is too funny! Me giving advise on baling, I mean. :>)

Anywho, forget the rake and/or drop a gear. The longer the stuff is in the chamber, the tigher the bale.

Allan



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Ken Macfarlane

07-12-2005 09:24:26




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 Re: Tighter Round Bales in reply to Allan in NE, 07-12-2005 06:38:49  
Me, I don't know a lick about round balers as I've never used one but I do know cranking up tension on stuff shortens its life!
Ken



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Rick in Michigan

07-12-2005 09:34:57




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 Re: Tighter Round Bales in reply to Ken Macfarlane, 07-12-2005 09:24:26  
Yeah - that's what the doctor told me. Said I needed to slow down, relax, take it easy, or the tension and stress was gonna shorten my life...so I took up farming!
Oops. Wrong again.



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Rick in Michigan

07-12-2005 09:34:16




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 Re: Tighter Round Bales in reply to Ken Macfarlane, 07-12-2005 09:24:26  
Yeah - that's what the doctor told me. Said I needed to slow down, relax, take it easy, or the tension and stress was gonna shorten my life...so I took up farming!
Oops. Wrong again.



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steveormary

07-12-2005 10:04:17




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 09:34:16  
To Allan and all of y"all.

You farm for fun and if you make a profit that is fine and of you dont make a profit that is better yet.

I would roll two 14ft.windrows together and balermons would go about 6+ mph with his 1655 Olie and an older Veemer baler.

steveormary



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steveormary

07-12-2005 10:02:19




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 Re: Tighter Round Bales in reply to Rick in Michigan, 07-12-2005 09:34:16  
To Allan and all of y"all.

You farm for fun and if you make a profit that is fine and of you dont make a profit that is better yet.

I would roll two 14ft.windrows together and balermons would go about 6+ mph with his 1655 Olie and an older Veemer baler.

steveormary



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Rick in Michigam

07-12-2005 10:43:32




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 Re: Tighter Round Bales in reply to steveormary, 07-12-2005 10:02:19  
I roll 2 12ft windrows together and run 5.5 mph.
I'll try going slower. I'm also going to try rolling 4 12ft windrows together and see how that works.

Whee.



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KRUSS

07-12-2005 12:57:10




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 Re: Tighter Round Bales in reply to Rick in Michigam, 07-12-2005 10:43:32  
if you can handle 48 feet of hay you must not have a very tall (dense) stand or a heck of a good rake and baler. if it takes 48 ft to make a windrow it's maybe time to bring the cows (sheep) to the hayfield instead of the hay to the cows.



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Rick in MIchigan

07-13-2005 04:04:39




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 Re: Tighter Round Bales in reply to KRUSS, 07-12-2005 12:57:10  
I agree - but then it's not my field.



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Ken Macfarlane

07-13-2005 06:16:44




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 Re: Tighter Round Bales in reply to Rick in MIchigan, 07-13-2005 04:04:39  
I too don't understand how 48' can be raked into a single windrow and baled? In our area the result if it was even possible would be a windrow bigger than the whole tractor...



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Ken Macfarlane

07-13-2005 06:07:27




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 Re: Tighter Round Bales in reply to Rick in MIchigan, 07-13-2005 04:04:39  
I too don't understand how 48' can be raked into a single windrow and baled? In our area the result if it was even possible would be a windrow bigger than the whole tractor...



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Ken Macfarlane

07-13-2005 06:07:20




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 Re: Tighter Round Bales in reply to Rick in MIchigan, 07-13-2005 04:04:39  
I too don't understand how 48' can be raked into a single windrow and baled? In our area the result if it was even possible would be a windrow bigger than the whole tractor...



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Rick in Michigan

07-13-2005 06:26:38




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 Re: Tighter Round Bales in reply to Ken Macfarlane, 07-13-2005 06:07:20  
It must be nice to have had rain sometime in the past 8 weeks. It's so dry here when you walk in the hayfield the dust from your footsteps comes up like you are watching someone walking on the moon!



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