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Implement Alley Discussion Forum

looking at disc mowers

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john in ohio

04-25-2005 16:20:39




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I have been looking at disc mowers around 9 foot. I was wondering if any one has one and what you like or dislike about these mowers. and what brand of mower is best or worst. I would like to use one to mow fields, waterways, along ditches and road side banks. would a disc mower hold up to this type of mowing? thanks in advance for your thoughts and advice.




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KEH

04-26-2005 16:47:34




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 Re: looking at disc mowers in reply to john in ohio, 04-25-2005 16:20:39  
John, I have used disc mowers for several years and broke one knife. Replacing knives was a weekly job with sickle bar mowers. The biggest improvement, however, was that the disc mower will cut so much faster. I have used a Vicon CM240 and CM2400. Vicons use a 3 knife cutter head and supposedly this make it cut cleaner than one with 2 knives, but I couldn't tell the difference when I used a 2 knife one. The Vicon has an oil filled gear drive bar. If you put in too much oil, there may be blown seals. I worked on a Kuhn disc MoCo that was filled with oil and the cutter bar was ruined. New cutter bar, $2500. However, the oil filled cutter bars require less maintenance since the oil lubricates the bearings and gears, EXCEPT my CM2400 has one sealed bearing at the top of the gear stack. Oil in cutter bar and gear box should be changed once a season IMO. You mentioned 9 foot ones, the Vicon 9 ft. one has a different system of attaching the gearbox than the 8 ft. I use. I have worked on Kuhns and consider them to be the best of the gear drive types. They have a parking system that does not require a seperate jackstand. They have a automatic latch system for holding the blade up in transport position. They are heavier than other mowers and you have to have a large enough tractor to handle the weight. A relative has used and rebuilt a Lely. (According to my Vermeer dealer, Vermeer has bought out Lely mowers and will make them in Iowa). The Lely(and Vermeer) is a shaft drive mower, having a long piece of square key stock driving the individual cutter heads. Proper maintenance involves taking the top of the cutterhead off and putting special grease around the bevel gears. The bearings are sealed. The cutter bar is held together by a long bolt which causes the cutter heads to bind up if it gets bent. Repairs are simpler on a shaft drive, but still time consuming. The Lely also has a mechanical trip method of locking the bar up. Krone mowers are gear drive, but the cutter bar is a hollow tube instead of a clamshell arrangement. In case of repairs, the gears are fished out one end. It also stands up automatically when parked. It does not have belts, but has 2 gear boxes connected by a drive shaft. The New Holland is a shaft drive mower, but has a system of short shafts which mesh with each other. Each cutterhead has its own oil supply, complete with dipstick. The bar is held together with short bolts in each segment. Transport lock is automatic mechanical type, I think. Never operated one, but they look good. New Idea, Hesston, and Massey Fergueson are all the same mower. They are shaft drive, but I don't know much about them, except I have never had a poorly made Hesston piece of equipment. These 3, plus Krone, use a valve at the end of the hyd. cylinder to lock the blade in transport. I don't like this system since it depends on the o rings in the cylinder to hold. Buying used disc mowers is risky. I know this from experience, since I had to put a new gear box on my Vicon. Cost, $900+. I would rather have a cheaper make of mower than a used premium brand. By the way, I recently saw a new John Deere which was a Kuhn with green paint. Good luck. KEH

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Roy in UK

04-26-2005 23:50:09




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 Re: looking at disc mowers in reply to KEH, 04-26-2005 16:47:34  
All JD mowers and mo-cos supplied in Europe are built by Kuhn. Very well thought of in the UK.All oil filled cutter bars (e.g. Vicon ) need to have the oil changed once a season, after all the discs do rotate at 3000 rpm! The biggest causes of a buggered cutter bar are 1) not keeping good oil in them and 2) overfilling the cutterbar with oil.



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Hay Dr

04-26-2005 20:55:29




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 Re: looking at disc mowers in reply to KEH, 04-26-2005 16:47:34  
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The Older Lely Optimo design use one 12 mm square shaft the entire length of the cutter. The Newer Splendimo design uses 2 14 mm hex shafts. The Splendimo design started in 1996.
The grease in the individual cutter units is fibrex EP-0 and has a life of 10-20 years. This Lely/Vermeer design is the lowest maintenance disc mower in the industry.The Lely/Vermeer design uses 20% less power than the oil-bath design like Kuhn and Krone.

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Hay Dr

04-26-2005 20:55:17




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 Re: looking at disc mowers in reply to KEH, 04-26-2005 16:47:34  
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The Older Lely Optimo design use one 12 mm square shaft the entire length of the cutter. The Newer Splendimo design uses 2 14 mm hex shafts. The Splendimo design started in 1996.
The grease in the individual cutter units is fibrex EP-0 and has a life of 10-20 years. This Lely/Vermeer design is the lowest maintenance disc mower in the industry.The Lely/Vermeer design uses 20% less power than the oil-bath design like Kuhn and Krone.

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thurlow

04-26-2005 08:23:11




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 Re: looking at disc mowers in reply to john in ohio, 04-25-2005 16:20:39  
Personal opinion only..... ....have owned Tarrup, Bushhog and John Deere; they all worked great (and were essentially trouble free) when new; liked the John Deere best. Didn't particularly care for the hitch system on the Tarrup; the same hydraulic cylinder that lifted the bar also kept the bar pulled forward into operating position; many of our tractors had years/hours on them and if the hydraulics weren't perfect, you had to continually "bump" the hydraulic control lever to keep the bar pulled forward. My Bushhog was one of the early ones and it was hard to keep the blades timed so they didn't nick each other; understand the bearings/housings in the later series were better machined and didn't have these problems. Only problem with the Deere is replacing the seals in the lift cylinder at $63.00 a pop, which I've had to do twice in 5 years.

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JiminIA

04-26-2005 04:56:31




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 Re: looking at disc mowers in reply to john in ohio, 04-25-2005 16:20:39  

I have had a kuhn fc303gl for about 3 yrs now. I love it. I really like the gyrodine hitch no pto chattering on the corners. The finger comb conditioner is nice to. I do wish I had bought a bigger center pivot unit. Once you mow with a disc mower you will never go back.....Jim



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kyhayman

04-25-2005 17:35:35




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 Re: looking at disc mowers in reply to john in ohio, 04-25-2005 16:20:39  
I love the New Idea mowers. I've had JD (Kuhn cutter bar), and a GHM series Bush Hog. Dad has run NI since 1988, and said I'd learn. He was helping me 3 yrs ago and lapped me every 5th lap around the field with his NI and I had the bigger tractor. Traded to a NI that week. I've never had any of the horror breakdowns that I hear about (exploded bars and all that) even with the gear driven bars.

With all the style bars, I have been able to service them quickly and they have performed well except in the most horrific conditions (guardrail impact, left in the weeds). That to me is where the sectional shaft design shines, relatively easy to replace the parts of a catastrophic failure.

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Seth_ia

04-27-2005 15:02:58




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 Re: looking at disc mowers in reply to kyhayman, 04-25-2005 17:35:35  
Have you had any problems with the shafts breaking? Do you have the one long shaft or the multiple short ones. I just bought one with one long shaft. When I got it home I found out the shaft was broke in five places. The breaks were diagonal so all the disc would turn by hand together, but on the pto. The mechanic said he had never seen anything like it.



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kyhayman

04-27-2005 17:53:48




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 Re: looking at disc mowers in reply to Seth_ia, 04-27-2005 15:02:58  
I have never broken a shaft, long or short. My dad has had 3 different NI models with shaft drive, 2 with long shaft 1 with short. Mines short shaft.

Now, as far as twisting shafts, :-). I have twisted more than 1 *grins. Shattered gears, gutted sleeves, all that (rock ledges, and the before mentioned guardrail drag).

I cant imagine what would break a shaft like that..... I'll have to ponder that a while.

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