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Implement Alley Discussion Forum

Need to go to Round Bales. Questions?

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JJL

07-09-2004 14:46:42




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Hi, I've used a NH Stackliner 1032 with a NH 320 baler for years (25+)and really like it. But there's only me now to do the hay work and the stack wagon system is slow when you have only one person working it. Plus the wagon is starting to wear out and cause problems. So I'm thinking of going to round bales for my 40 dairy herd.

I'd like to stick with NH if I could, just because that dealership is closer to me than some. When I stopped in for parts this afternoon I spoke with the salesman for the first time about these balers and he suggested a used but newer baler would run in the neighborhood of $8000-11,000.

So I've got a handful of questions:

Is a baler designed to do haylage bales a better baler even for dry hay than a baler designed only for dry hay? I figure a stronger system all together in that case. Would that be a point to consider?

When push comes to shove, is the size of the bale all that important, especially as I have no other equipment for round baling at this point? My knee jerk reaction is that of course the size of the bale is important, but when I stopped to consider it I'm not really sure. It seems almost as a matter of getting used to whatever size bale you produce. A neighbor who has done some round baling for me has a older baler that makes a 6 x 5 bale, so to a certain extent I'm used to a larger bale. How much consideration should I give bale size? What do other people like for bale size?

Is there a baler, NH or otherwise, that I would be well served to stay away from? Models that are known trouble?

The dealer does have a John Deere 530 available for $8600. Anyone have an opinion on this model?

Anything else I should be considering about round balers to help me decide?

Thanks for any help you can offer. It's kind of scary thinking of leaving one system for another when I've used it for so many years successfully, so any advice appreciated!

JJL

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Lanny

07-27-2004 22:09:36




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
Small round bales take more time/trips to get them out of the field,you will feed more often and spend more time/trips feeding and you'll have more spoilage compared to the large rounds.

We had a JD 530 that was an EXCELLENT baler compared to this %#*&! 535,wish I had it back.

Lanny



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JJL

07-10-2004 13:33:24




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
Thanks, everyone. That was all good advice.

To clarify, I need to go to some other haying system because there isn't time to do every operation, mow, rake, bale, and draw and get the haying done on a timely basis. Even if you get a good 12 hour day in the field, it's too slow when you work by yourself. Each load takes 45 minutes to pick up, store, and return to the field, and I need to do it 100 times. So I need a system that will cut at least one operation down, and by storing the hay a few weeks after it's baled, would find me that time. Believe me, if time weren't a factor I'd be sticking with the stack wagon, as it's the nicest way I know of to store small square bales without touching about 98% of them. Heavy bales, too, so you get a lot of hay in the barn in each load.

The points everyone brought up were good. This barn is set up for round bales about as well as for square bale feeding. That shouldn't be a problem. The round bales can be stored in the stack barns, too, so they can be under cover most of the year.

As far as getting my neighbor to bale for me, he's always really busy, so you can imagine where my baling would come as a priority. And I'd rather have the control of when I do my work, anyway. His baler is old and has it's own problems, besides. He's broke down a lot with it. Having my own makes more sense to me even with the cost. Sure would be nice though, if I could contract ahead and get something done by such and such date assuming the weather were cooperative.

I've read good things about Vermeer but there are few machines around due to the dealerships being 100 miles away in every direction. I'd not like to go that far for parts.

Thank you all for taking the time to reply. It's sure nice to talk to folks like you. :) You've given me some things to think about and made me rethink a few others.

JJL

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Adam B.

07-10-2004 21:12:40




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 Re: Re: Need to go to Round Bales. Questions? in reply to JJL, 07-10-2004 13:33:24  
We got into round bales about 20 years ago, and used JD balers. They worked great and made very nice, solid bales that really held their shape well (you appreciate that when it comes time to get them off the pile). Then we tried baleage about 10 years ago, and had a Claas baler with Roto-Cut. It was a fixed-chamber design, with steel rolls making up the chamber. With the hay cut up and net wrapped, the bales were like handling big bean-bags. It was a pretty good baler for what we were using it for. Solid core versus soft core (or variable-chamber versus fixed-chamber) is something to consider carefully.

All the while we were doing round bales in the '80s, we still did all our wheat straw in small squares because we had a large customer who bought almost all our straw and would come every week throughout the winter to pick up a large truckload of it. Then in the early '90s we simply couldn't get reliable help to put all that straw in and the JD round baler and new NH square baler were gone, replace by a CaseIH large square baler (we now have a NH baler that has given us constant knotter trouble since we got it). It takes a fairly good-sized tractor to handle the large square balers (we're using a JD 4450 with MFWD that handles it very well), but we've adapted and so did our market. The square bales can be handled by a loader with forks just as easily as round bales (or easier) and they stack better. Some customers have said they prefer the big squares, because they can easily cut the strings and pull some of the large flakes off (then retie the bale if necessary) and don't have the hassle of unrolling a round bale. The square bales don't waste storage space as much as round bales.

Pros/Cons:
- The big square balers will cost more than a round baler, because there are more parts.
- Square balers have knotters to mess with, round balers don't.
- The square baler doesn't require you to 'weave' to fill the chamber equally, and there's no stopping to wrap and dump the bale.
- Square bales won't roll down a hill and through your neighbor's fence.
- You can handle round bales a little faster than the large squares (I first stack them 2 high and then load them on the truck in pairs like that).
- Square balers don't have belts to wear out (compared to most round balers with a variable chamber based on belts).
- The 3x3x7 bales have less crop in them than large round bales, making it easier to get out only as much hay or straw as you need.
- Round bales are usually either unrolled somewhere or placed in a feed ring, so the entire bale is compromised at once. Large squares can stick together after they're cut, allowing the flakes to be pulled off as needed (a couple flakes are comparable to a small square bale, the entire large bale compares to about 15 small squares).
- You can get more crop into a storage building with large squares than with round bales, because the round bales are harder to stack and waste space between the bales.

I realize there's a huge cost difference, but big squares are worth adding to the discussion. Depending on your operation, big squares may be a better choice (you'd have to do the figures and decide that for yourself). We don't have any livestock, all our hay and straw is sold. The squares are better for us to handle and store, and our customers who switched from round bales say it's packaged better for them to use as well (better storage options, handling, feeding, less waste, etc...). If you can store more in your buildings and save some waste with feeding, the initial cost difference might fade away.

You're probably going to go with a round baler though. Based on our experiences, a variable-chamber, belt baler is preferred for the tighter bales they make. Net wrap is a nice option (had that on the Claas Roto-Cut). I can't speak for Vermeer, but we used a John Deere 430, then a 435 and spit out many trouble-free bales. Good luck with your switch.

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JJL

07-13-2004 05:40:35




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 Re: Re: Re: Need to go to Round Bales. Questions? in reply to Adam B., 07-10-2004 21:12:40  
Thanks, Adam. Yes, the large squares do look nice for storing, but the initial cost would never fly for the amount of hay I put up. I run over about 200 A and usually don't need all of it. All of the hay around here going south to PA for mushroom mulch is done with the large squares, and there are getting to be more of those balers around now.

JJL



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R. John Johnson

07-10-2004 00:21:37




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
One other thing to consider. You are not just changing balers, you are changing your entire hay handling system. What implications does this have on moving the crop in, storing, and acutally feeding the hay? Will it mean additional machinery? Changes to existing facilities? Food for thought. Good luck

John



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larry

07-09-2004 21:54:10




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
bought a NH 660 fastnet last year and love it. a premium machine.



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larry

07-09-2004 21:45:28




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
bought a NH 660 fastnet last year and love it. a premium machine.



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Gary

07-09-2004 20:01:14




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
$11,000.00 ????Put the money in the bank and hire the neighbor to bale your hay. Let him wear out his equip. you just run arround and pick them up as fast as he can make them. Come time to milk, you go do what makes you the money and your hay is still getting bailed. You have enough to do without that too. He will be glad he can make another payment on his bailer too! Gary



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Fern(Mi)

07-09-2004 19:24:13




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
For what its worth JJL:
We've had Vermeer 605F since new. It has had its share of repairs, but nothing difficult. Been good machine on original belts doing thousands of 5x6' bales. Rain last year forced our purchas of Vermeer 554. On Heel of a machine tough and easy to use. Has saved our butts with wet haying seasons this year and last. Tractor break downs has 554 doing wet and dry. Does both well. Roll 4x5.5' dry. Roll 4x4'wet.
Useing Anderson automatic bale wraper: easy, simple if directions followed to the letter.
Fernan

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kyhayman

07-09-2004 18:10:07




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
I run both a NH 1034 stackliner paired with a JD 336 and a NH 650 round baler for dry hay and baleage. To me, the 650 is perfect for all purpose. It is designed 4x6 but runs down to 4x3 with no loss of bale quality. For baleage I run 4x4.5, same with dry hay I sell, and 4x6 for dry hay I plan to feed. The 650 is not the '640 silage special' but it has the same heavier features in the compression cylinders, only lacks the belt scrapers and the pre cutter which I have never needed. The 1 place that a belt scraper would be nice there isnt one on either.I first used a 650 when my dad bought one new in 91. I got one as soon as I could afford it to replace my NH 851. I paid $7500 for a used unit that needed belts before long (replaced 2 years later) and I decided to add the hay saver wheel bundle ($750). I've got under $9000 in it and wouldnt take $12,000 for it. Rolled 425 rolls of tubeledge with it and 460 rolls of dry hay so far this year and havent had to do anything but replace some teeth (baleage is hard on them). Wrapper I use is an Anderson brand that my next door neighbor has. Great unit, easy to use, fully automatic. He got it new last year for his 50 cow dairy, wrapped over 3000 rolls of his own and done 15000 custom rolls.

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TP from Central PA

07-09-2004 17:34:50




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
I don't think round baling and wrapping will save you any time..... ..... When we put up baleage we have a guy baling, another moving the bales, and another wrapping(Most time it takes two since a wrapper is a finicky piece of equipment). And most of the time another guy on top of all them is raking.

We borrow the neighbors Gehl Silage Special Round Baler( Acouple years old) and their Wrapper(built in Britian I believe)..... ..

Now when you compare this to a guy raking and another baling with a small square baler, I think that it is just as fast if the hay is dry to square IMO. Especially when you have alot of Kicker wagons or in your case a NH bale wagon. I think it would make just as much sense to update to a newer, bigger bale wagon. So you could bale in the afternoon and pick them up in the evening.

As something to consider, do you want to be out in the slop feeding round bales in the fall, winter and spring? IMO, it is alot nicer to get what you need in a nice dry barn then mud around with a loader tractor. Also, we have found it is ALOT easier to sell squares than baleage around here. Nobody wants the big rounds because they have no way of moving them, even if we practically give them away..... ...

Like I said, both systems have good and bad points..... .....I'd just give it some thought before you jump head first into a new system, especially considering that the old way works just fine.

TP

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Mike

07-09-2004 15:20:15




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 Re: Need to go to Round Bales. Questions? in reply to JJL, 07-09-2004 14:46:42  
JJL,
For bale size, some things to consider is where are you storing them, under a roof or outside. If outside then bale size and density of bale come into play. The bigger the bale, the less hay exposed to the elements. Bale density, the tighter the bale the better if stored outside.
If it's under a roof then these aren't as important. If you're considering wrapped sileage then good tight bales and I'd stick with a 4' wide baler like Vermeer's 554 or JD's 457/467.
The 530 is a good baler. I haven't personally used one but I have a neighbor who has his baled by a guy who has one and that thing will make some hay. I was amazed at the speed he was making bales last summer with it. $8600, not sure about the price. Haven't looked at them since they are too big for my little operation.
Also think about what size tractor you're running. You'll need some horses for a 530. Check out the specs, I'm pretty sure they will call for a 70 horse minumim tractor. As far as a rake, a V type is the way to go. Set it so the windrow is wide as the pickup on the baler and take off.
As for the sileage vs the standard balers, I think most balers are the same with kits added that contain scrapers, spirals on rollers and hay deflectors, etc. If I'm mistaken about this, please someone correct me. I'm thinking John Deere and Vermeer on this.
If you're running a smaller hp tractor and want to go new, look into Vermeer's Rebel balers. You can get a 5x5 baler (actually 5'5" tall or somewhere around there) and run it with 55 hp. The 4' wide x 5' tall Rebel calls for 40 hp. Nice balers for the money.
I'm pretty sure you will get some more comments from others on this board. There is a lot of experienced guys here and very knowledgeable.
Good luck with your decision. Take care and be safe,
Mike

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steveormary

07-10-2004 09:12:24




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 Re: Re: Need to go to Round Bales. Questions? in reply to Mike, 07-09-2004 15:20:15  
JJL

I am with Gary,hire the neighbor to do the baling. I did the cutting and turning the hay and the picking up of the bales.

steve



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