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I'll try to help. I'm not really a professional, I just get stuck with doing all the repairs around here. You don't want to take the plunger rod loose, you just roll it backward into the farthest position of the stroke. You can lay down and go into the back end of the plunger from the bale chute at the rear of the baler. In other words crawl up into the baler through the hole the bale uses for and exit. I think the roller lock nuts are 11/16" on the roller studs, you'll need 2 wrenches, one to hold the stud and one to break the lockdown nut loose with. Loosen these and lift the plunger with a crowbar, while it's lifted up, just let the roller wheel move down solid and tighten it back down, one roller is on each rear corner of the plunger. That done just go up and get under the baler chamber from the front. You can reach up thought the plunger rod opening and adjust the front ones the same way. You have just adjusted the up and down motion of the plunger. To adjust the side to side movement of the plunger, go to the left side of the baler and stand looking at the bale chamber external side of the baler, you'll see 2 of the square headed 5/16" threaded adjustment screws, one at each external end of the bale chamber one at the top and one at the bottom. There are 4 adjustment bolts altogether. Break the locknut loose and adjust the bolt inwards til it is snug. Don't over tighten it. Now back it off 1/2 turn and lock it down with the nut again. Do all four of the bolts like that and now you have all the loose motion adjusted out of the plunger. Turn the baler a couple of complete turns to be sure it is'nt adjusted too tight before you put the pto power to it. If I'm not clear or have confused you just holler, and we'll try again. My email addy is on this post.
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