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Implement Alley Discussion Forum

jd 1209 conditioner

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rick planalp

01-29-2008 01:29:45




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does any one have a clue why i keep breaking sickles bars on my jd 1209 conditioner jd dealer told me what it needed but i didnt think so but did anyway $1000 later still not fixed need help thanks




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Tx Jim

01-31-2008 04:19:11




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 Re: jd 1209 conditioner in reply to JT, 01-29-2008 01:29:45  
Mark the pitman arm should require a puller or tie-rod tool to remove from wobblebox. The cutterbar has adjustable wear plates that can hold sickle in the forward position by sliding them forward. Jim



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Texasmark

02-02-2008 09:03:24




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 Re: jd 1209 conditioner in reply to Tx Jim, 01-31-2008 04:19:11  
Yeah Jim, I hear you. I was thinking yesterday about maybe pulling that thing off and it didn't set well. Looks like it will be a bear to get it off without heat which would damage me lower seal which currently is not leaking. Course, I discovered last year that if I remove the sheet metal plate under it it makes it a lot easier to work on.

Thanks,

Mark



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David in MD

01-30-2008 07:14:33




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 Re: jd 1209 conditioner in reply to rick planalp, 01-29-2008 01:29:45  
I had a 1209 a few years ago that did the same thing until I learned how to set it up. First make sure there is no excessive play in the wobble box and pitman pin. If you have the non clog guards take everything apart. Replace any of the wear plates that are worn. Check the knife back for wear which I assume wouldn"t be a problem since you are buying new knives. Adjust the wear strips to allow a little bit of clearance. Then carefully adjust the hold downs so that you can still move the knife with a pry bar. If you get the knife too tight or there are any places where it binds it will break the knife head. I"d take the knife out every spring to replace worn parts and make adjustments. I had good luck welding the knife heads back together with 7018 rod and they held as good as new.

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Texasmark

01-30-2008 08:39:34




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 Re: jd 1209 conditioner in reply to David in MD, 01-30-2008 07:14:33  
The guards are in pretty decent shape although there is some wear on probably all of them. The hold downs don't contact the knives; just slightly above them. I can move the bar by hand once disconnected from the pitman; not easily mind you, but I can jerk it out and slam it back in.

I have replaced most of the backing plates and even though my owners manual doesn't show it I added them to all the positions, rather than leave the first 2 or 3 without. As I said, I think this is part of my problem; when the pitman comes forward the bar wants to move to the rear and this could be part of the stress causing the break. Now they will hit the backing plate and should be better in alignment to go straight. Just seems like I will be replacing the first ones often if what I suspect is true which means they will take a beating.

Thanks,

Mark

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David in MD

01-30-2008 14:20:49




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 Re: jd 1209 conditioner in reply to Texasmark, 01-30-2008 08:39:34  
Not sure about the wear plates on the last few guards. When the blade is centered it is as far forward as possible. When it is extreme left or right it is as far back as possible. Check that you have some clearance between the knife back and the wear plates at either of the extreme positions. I don't think you want it grinding into the wear plates at the extremes.



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David in MD

01-31-2008 06:20:30




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 Re: jd 1209 conditioner in reply to David in MD, 01-30-2008 14:20:49  
The blade goes back and forth left and right, doesn't matter what you call left or right. The pitman arm pivots on a shaft. When the pitman arm is in the middle of it's cycle, straigth ahead, the blade is as far forward as possible. When the pitman arm goes either direction it is at an angle and the blade is pulled rearward slightly. Not alot but if you don't have enough clearance in the first few wear plates it could bind. Once I figured all this out the first season and welded my blades back together I never had anymore trouble. Non clog guards and hold downs do an excellent job cutting just take a bit more adjustment.

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Texasmark

02-02-2008 09:00:31




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 Re: jd 1209 conditioner in reply to David in MD, 01-31-2008 06:20:30  
Gotcha. Thanks,

Mark



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Texasmark

01-30-2008 15:27:12




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 Re: jd 1209 conditioner in reply to David in MD, 01-30-2008 14:20:49  
David,

Help me understand what you said here. It may be significant. What do you mean with the positions you mentioned.

Thanks,

Mark



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Tx Jim

01-30-2008 04:15:51




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 Re: jd 1209 conditioner in reply to johns48jdb, 01-29-2008 01:29:45  
Mark if I remember correctly the pitman arm is a tapered spline and isn't supposed to have any play. The sickle head pin should be tight in arm also. Jim



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Texasmark

01-30-2008 07:23:43




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 Re: jd 1209 conditioner in reply to Tx Jim, 01-30-2008 04:15:51  
Probably is, I haven't had mine apart. Apparently the problem is internal to the wobble box and you have to remove it and dismantle it.

I replaced the pin this year too. Had a groove worn in the pitman arm that made installing the new one pretty tough.

Thinking about that, it could be my problem. The Pitman arm has a groove worn in it by the old pin which could possibly be a source for endplay. If my current brainstorm doesn't work, I may get another arm.

I can understand the hammering effect of the pitman. Have no idea how many strokes per minute that sickle gets at PTO rpm, but it's gotta be a lot and all that changing direction in an instant can easily work harden steel and cause this failure.

I saw a dump truck-pup interconnect once that just sheared (like you cut butter with a knife) right at the bolt that went thru the rear of the truck for attachment. The tongue of the pup is loose and over time with it banging on the pintle it finally work hardened it and it metallurgically disintegrated. Thank goodness for the husky safety chains.

As I said, slowing down my PTO will help too.

One of my problems nowadays is I don't get around like I used to and it is tough for me to get under this guy and do any kind of work and being a lone operator, if I don't do it it doesn't get done.

Thanks,

Mark

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Steve in MN

01-29-2008 08:28:44




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 Re: jd 1209 conditioner in reply to rick planalp, 01-29-2008 01:29:45  
I had a 1209 about 15 years ago doing the same thing. Turns out the sickle drive arm had a slight bend in it. Made the sickle flex slightly on every stroke and in time it would fatigue the sickle and the sickle would break off. Replaced the drive arm and solved the problem. Just a thought.



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Texasmark

01-30-2008 07:11:23




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 Re: jd 1209 conditioner in reply to Steve in MN, 01-29-2008 08:28:44  
What do you mean the drive arm? Pitman arm or driven end of the sickle bar, or something else, please?

Mark



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Texasmark

01-29-2008 06:02:22




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 Re: jd 1209 conditioner in reply to rick planalp, 01-29-2008 01:29:45  
I am having the same problem, course I don"t know where you break yours. Mine break at or within 1" of the weld between the bar and the cylindrical drive cup.

I discussed it with the local JD 1209 know it all and he said the same thing about pitman arm slack. I broke 2 new JD bars ($185 ea) last year and didn"t do but 100 big rolls and couple hundred squares in haygrazer that was cut before the prime (boot); stems half the diameter or less of a wood pencil.

I spent a lot of time trying to figure mine out. I have some play in the pitman but it is so small it is the difference between none and yeah I think I feel something.

One thing I did notice was my thrust plates were missing on the first few guides which would allow the thrust of the pitman to attempt to push the end of the bar toward the rear of the slot rather than down the slot. So I replaced them and after the bar was installed pushed them up to the back of the bar where they touched. This may help.

I have the user's manual on it and it shows pictures of how your supports are supposed to be. Har Har. The pic and the real world are day and night. My guides (cast iron part) aren't worn too much, but the slot where the bar goes has some room for the bar to move around. I use some JD parts and some aftermarket. Doesn't seem to matter.

Haven"t tried it yet.

Other thing is I seem to always be in a hurry to get her done and I may load up the bar too much. So this year I am going to slow down and not run full PTO speed, like 90% of it. We"ll see what happens.

HTH

Mark

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Texasmark

01-29-2008 06:05:06




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 Re: jd 1209 conditioner in reply to Texasmark, 01-29-2008 06:02:22  
But she is a sweet cutter and would rather have nothing else for the job. I have the drawbar extension that goes with it which allows you to make a square corner and that is really nice. I've been foolin with hay for 30 years now and I didn't know that critter existed till I saw it in the manual and it was showing you what your hookup dimensions are supposed to be.

Mark



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Tx Jim

01-29-2008 03:46:48




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 Re: jd 1209 conditioner in reply to georgeky, 01-29-2008 01:29:45  
Rick what did you do for $1000? As Gary stated you can't have any slack in wobblebox pitman arm or sickle head! Jim



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rick planalp

02-01-2008 22:59:57




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 Re: jd 1209 conditioner in reply to Tx Jim, 01-29-2008 03:46:48  
guards,wear plates,3 sickles,pin



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IaGary

01-29-2008 03:09:56




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 Re: jd 1209 conditioner in reply to rick planalp, 01-29-2008 01:29:45  
On any sickle the stroke of the sickle can have no free play in it or it jerks it back and forth instead of flowing back and forth.

What does this mean?

Nothing that drives the sickle can have any wear in it or play. It has to be tight. No loose bearings or wore out pins and bolts.

Also how tight is the sickle in the guards, they aren"t all bent up, are they?

Gary



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