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Implement Alley Discussion Forum

How to adjust, tune, sharpen or repair a sickle ba

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Edd in KY

05-14-2007 17:39:16




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Hello fellow grass hay cutters. I cut about 100 acres of grass hay a year. I much prefer to use a sickle mower, cheap, simple, clean cuts, etc etc. I have a disc mower but it seems to beat the crop and the ground to death, and maintenace is outrageous.

I can't get sickle mower advice from a dealer..the old timers are retired and the new guys are all disc mower addicts.

What I am looking for is real down to earth, practical advice from guys, like GeorgeKY, on how to keep my MF 41 mower cutting well. It has the 8 ft bar with double rock guards at $30 each..does not have replaceable ledger plates. What type sections would you recommend for grass hay?. How often should I buy a whole new cutter bar? How do you sharpen sections in the machine? Will new sections cut well on old worn guards/ledgers? Any way to sharpen ledger plates? What does plugging of grass between the tip of the section and the front of the guard mean? How do I adjust the hold down clips on the blade? Is that important?

I read your messages that say that a well adjusted sickle mower has a certain sound...what is it.. and how do i get there?

Thanks for all the practical advice. Its is almost hay time and my mower needs a good tune-up.

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Edd in KY

05-15-2007 14:03:57




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
Thanks to all for the replies. This is the kind of practical detailed advice I need. All my local farmers are great guys but they mow at 10 MPH with a disc mower and kind of see my sickle bar mowers as ancient history.

Several more questions. Is it easier to replace several sections if the entire blade is out of the bar. How? Put in a vise, grind off the heads of the rivets and replace?

When you advise to adjust the hold down clips with a hammer...can you really hit them hard enough to bend them without damaging the bar?

These expensive double guards seem to fit only this MF41 mower and no other universally available guard fits. to change 20 guards at $30 each is more expensive than the value of the mower.The ledgers can not be replaced, and seem to be rounded so I'm not sure how to tackle that situation.

Last question, I have another Massey M41 mower and I need to change the plastic bushings that carry the gear box. Any advice on how to get the pully off the crankshaft without ruining something?

Again, thnks for the help. It is a lot easier to fix something when I understand what I am trying to accomplish.

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Gerald J.

05-15-2007 15:21:54




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-15-2007 14:03:57  
There is a tool made for punching rivets out and setting them while the sickle bar is in the mower. I broke mine punching a rivet.

I find its easier to use the cutoff wheel in the die grinder to cut of the rivet flush with the section then use a 5/32" punch to push the rivet out.

When you have several sections to replace and the bar out, you can rest the bar on the vise with the section clamped loosely in the vise jaws and a couple whacks with a 2 or 3 pound hammer will quickly shear the rivets. You want to hit the back of the section. So I've been told.

It won't ever cut good with rounded ledger corners on the guards. Are you sure you can't replace all the guards with universal guards?

Look at Shoup (www.shoup.com) and other farm stores for guards to fit. Maybe Sloan Express (www.sloanex.com).

Then you may need to find out who made the mower for MF and will then find the parts more reasonably. That $30 sounds like mark up on retail, maybe twice.

Gerald J.

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Finn Md

05-15-2007 09:24:51




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
Edd:
if your mower does not have the bolt down sections it would be a wise move to add them to replace the sections that are worn out. Its easy to remove a few old section rivets while on knife with angle grinder. To change all its best to remove knife. You will need the higher clearance hold down clamps with section bolts. You can adjust clamps with a hammer, as they should lightly press down on section top to keep the contact stable. All easy to do and parts available at MF dealer or TSC. I find underserrated work best for my grass fields. On some guards it is very difficult to punch out & remove ledgers, so I often just buy new guards with ledgers on them. I don't know if you can even get ledgers for your guards, you should check since ledgers will be cheaper than a guard. As other have posted before, always check clearance between sections and ledgers, and it should be very tight about width of fingernail. Turn mower by hand to check all section clearance and bang guard tips with heavy hammer to close the gaps. Shims may be needed under guards if the hammer don't get it tight. When you make any adjustmements always turn by hand and check for rubbing & binding and that it turns freely BEFORE you run on PTO.

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02

05-14-2007 21:38:26




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
Make sure the end of the cutterbar is forward or has about a quarter inch of "lead".There are eccentrics at the hinge bolts to adjust. Google up "Stern clips" or "Stern hold downs". These are spring loaded and push the sicle down on the ledger plates making the mower cut WAY better.



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georgeky

05-14-2007 20:27:43




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
Hi Edd, First of all for what it is worth, I to am not to crazy about disk mowers. I have two of them that sit in weeds. When new they were the cats meow, other than throwing crap all over me. Once they are worn out they are worn out. I am using cycle mowers that are almost 60 years old. I have used the MF mower a little, but am not real experienced with them, but all cycle mowers are basicly the same. As for the double rock gaurds, I assume these are light duty combine gaurds. If you have no rocks they are very good. I haven't seen them cost 30 dollars though. Around here they are usually cheaper than two single rock gaurds. On sections, myself I use the under serrated kind. I sharpen those on the top side free hand with a 4 inch hand held angle disc grinder.I very rarely buy a whole new cycle, unless it breaks, I keep putting sections on it. I run gaurds until they are bent or have the tip broken off, I have never tried to sharpen the ledger plates. The gaurds are adjusted with a good 2 to 3 lb hammer. There is a gauge you should try to find that will make sure you have the right pitch on them. The plugging is usually caused by very fine grass that just sits at the end of the ledger and goes back and forth. Bluegrass and cheat(not sure of that spelling) are the worst as far as ease of cutting, they will make your mower rattle to beat the band, even in top shape. Those are the two grasses that plug up the gaurds the worst. Hairy Winter Vetch is a nightmare to mow as it clings to the gaurd bolts and most any part of a mower. I adjust my hold down clips with the same hammer that I adjust gaurds with. It is important especially in that fine grass. Grasses such as fescue,orchard grass and timothy are not as picky and are easy to mow. I have used IH,JD,AC,Ford,MF,NI and NH mowers. The best ones are IH and NH. John Deere had some good mowers as well. But at the end of the day nothing beats the IH or New Holland mowers. I do have a JD 1207 Mower conditioner that is a real machine, I use it a lot as well. We usually run three at a time. I say that I cut hay today, but in reality my two sons and life long friend done all the mowing, I just ran back and forth with Ale8s and water. Managing my mother calls it. I am not sure about the sound, my mowers sound different from one type of hay to the next. Sometimes if they rattle and bang to much you do have a problem with loose rivets/bolts,gaurds or timing. Most balance head mowers do not need to be timed, except when pins and such are worn out, then replacing them is the only alterative, but these old IH pitman mowers do need to be in proper time, and are adjustable. I am no expert, but I hope this helps some.

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Jossette

05-14-2007 19:46:53




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
third party image

this old girl cuts like she's has PMS. An old timer showed me the secrets of ADJ and Dont think they are any different on yours..



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Kickinbull

05-14-2007 19:45:58




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
I have a simular question. Is it possible for a sickle mower to be out of "time". That's what the guy told me that sold it to me.



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Gerald J.

05-15-2007 08:52:19




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Kickinbull, 05-14-2007 19:45:58  
Out of time is when the stroke isn't centered on the guard. The tip of the knife needs to travel from the center of one guard to the center of the adjacent guard to cut fully.

Gerald J.



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georgeky

05-14-2007 20:31:22




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Kickinbull, 05-14-2007 19:45:58  
Yes it is. The only kind that I am familur with enough to know how to time is IH mowers or the JD mower conditioners. I am sure someone else knows about the others.



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Dave Sherburne NY

05-14-2007 19:14:51




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
I just did mine today by the book .

Link



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BCnT

05-14-2007 18:23:37




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
i'm not familar with the MF sickles but all brands work the same...i adjust and sharpen mine like scissors...if it'll cut paper...grass will be a breeze...as far as the sound imagine a pair of hedge clippers on steroids.
another thing is the serrated blades and guards last longer but i never had any luck sharpening them...always used the straight edges if i replaced them...somebody will come along with more info...good luck
chuck

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Gerald J.

05-14-2007 18:18:58




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 Re: How to adjust, tune, sharpen or repair a sickl in reply to Edd in KY, 05-14-2007 17:39:16  
My PT-10 has under serrated sections. They seem to self sharpen. I know I don't handle them with bare hands unless I'm willing to bleed.

The sickle mower cuts with a scissors action, so when the guards/ledger plates wear rounded it doesn't cut well.

Its often easier to buy a whole sickle bar than to replace sections when they are worn. Sickle sections that are plain without serrations can be sharpened but the equipment is rare these days. I know Randall Machine and Welding still has a sickle grinder but I don't know if its been used in 25 years. You take the sickle bar out for sharpening, its usually not difficult, you disconnect the drive mechanism and slide it out. Sickle grinders have a double coned grinding wheel, you've probably seen them and didn't recognize them.

Its vital for the sickle sections to ride solidly on the bottom of the slot in the guards. Sometimes you have to shim individual guards to achieve that and you have to be sure the hold downs aren't too worn. Grass collecting in the guards hints that grass isn't always being cut. Hold downs do wear and replacement is often all that will correct for that wear, though some stamped versions might bend when hit with a large enough hammer while supported on a sturdy anvil, but they might also shatter.

Often there are universal guards that will fit bought from the local farm store to save on the Agco cost these days. But you may have to pick carefully, when one local farm store had their going out of business half price sale they relabeled all the guards with the same catalog number (and at twice the presale price).

Then there's screws vs rivets. Screws are really liked on the large combine grain table, so far I'm still using rivets but I can see how changing sections with screws would be a lot simpler.

Gerald J.

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