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Implement Alley Discussion Forum

Baling Hay numbers .

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Punchie

01-31-2006 05:10:11




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All I can say is last year, help bale for a bigger farm setup, very good friends uncles place. Using a john deere 336 baler with kicker and a 80 plus HP tractor, one guy driveing tractor to move wagons back to barn and then back to baler. Started around 1:30 Baling by 3:30 started to look like rain, so we were moving. By 5:00 we had 800 bales in and unloaded. so in 3.5 hours 5 guys did 800 bales. If you start at lets say 10:00 and bale to 8:00 that is 10 hours, ( here in PA I wouldn't take the hay that was baled in the first 2 hours or the last hour). At 250 bales and hour times 250 would be 2500 bales. I say to that , that first you are nuts and second what type of person are you to ask anyone else to work that hard, I bet the guy on the tractor, The guys unloading the hay in the heat in the barn are not going to come back not today kids and or guys or in my case girls. I say that 500 is a good number for around here, too hilly, too much humidty, too many chance storms, too hard on the tractors and equipment. You are to greese and oil the equipment you know. We try to do 500 if we get a good group. Alot of days we have just 3 and that is hard to make 500, start turning hay around 10:00 and start to bale around 11:30 , bale and unload until around 2 loads and than stop for a snack, and a good break, I'm not working slaves , I got heat skoke one time It is very hard to recover from. Around 3:30 we do one more load, now it is getting hot, I make sure personaly that everyone is looking ok, got enough water etc. Darn hay is not worth any one getting sick or hurt over. We do the last load for the day and may or may not unload it if I got cut happy may have done 600 bales and have two load to unload. I cut the hay myself , rake it my self, grease and do all the maintenance my self. How you can do 4500 bales ?? The most hay I have ever heard of around here was 6000 bales in a week and they were a big dairy farm same friends diffent uncles and a crew of 6-8 eight men. No rain for 10 days straight so ground was dry and was in the 90's . Bet they would have done more but they were about 8 miles from there farm. ALot of hauling. Don't work too hard!!

Teddy

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HaySam

02-01-2006 14:01:04




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
SHOOT i think i will take my marbles and go home!!!



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kyhayman

01-31-2006 18:56:46




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
What you describe is exactly what lead me to converting to NH bale wagons. In the late mid 90's I was doing 500 or so bales a day with a 3 man crew and 3 wagons. Sold my cows and got the bright idea to get bigger. Alfalfa was still 500 bales per cutting 30 days apart, timothy came and there was about 5000 of that, all in a week. Then the rain started. Planned on spreading it over 3 weeks and ended up having to do it in 3 days. 2 men on the wagon, 2 in the barn, 1 shuttling wagons.

My best day was 1700 with them. It was hotter than h---, black metal barn, 95 degrees outside. We got it done. Start at 7:00 unloading wagons, quit at 10:00 to start raking and grease. Lunch at 12:00, bale at 12:30, run 8 hrs with the 336, by quitting time the barn crew was done for so we left everything loaded.

As you say, hard to find people to work that hard or that long. Decided that I needed to do something. Added the bale wagon and converted/built barns. By myself I can do 800 a day (rake, bale, stack). If I rake the day before or have a raker, add 400, if he can bale too, I can get about 1500 with dew and daylight being the limiting factors. Then along came stretch film..... Now, I'm headed back down to about 3000 a year in small sqaured and up the rolls from 1000 to 5000.

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Tim Shultz

01-31-2006 17:26:28




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
the most I have ever done was from 7:00 am to 9:00PM.. three guys, 6,000.. and unloaded some of that.. don't EVER want to do that many again! Tim Shultz



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Can't even use my name

02-01-2006 05:54:05




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 Re: Baling Hay numbers . in reply to Tim Shultz, 01-31-2006 17:26:28  
Hey Tim! Who did you work for when you did that? Wasn't Wilbur was it?



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Tim Shultz

02-01-2006 09:09:21




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 Re: Baling Hay numbers . in reply to Can't even use my name, 02-01-2006 05:54:05  
why do you ask? ain't working for him this year.. pay wasn't good enough.. Tim



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Can't even use my name

02-01-2006 14:58:48




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 Re: Baling Hay numbers . in reply to Tim Shultz, 02-01-2006 09:09:21  
Just from the looks of it I don't imagine they bale much more than 6000 bales in a year since they still put up haylage. I am just curious who does bale that amount of hay around here.



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Tim Shultz

02-01-2006 18:54:47




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 Re: Baling Hay numbers . in reply to Can't even use my name, 02-01-2006 14:58:48  
they still put up haylage becouse it is just plain smart, better for the cows.. they feed dry hay and haylage both.. till fall that is..
but yes, it was at kloppys.. only did that many once.. ain't came very close since then... and 6,000 was a typo, it was around 5,000 baled, then we unloaded another thousand.. Tim



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hayray

01-31-2006 15:55:05




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
Sounds like a union setup. I bale in Michigan and it is no easier than in PA. But once that baler is going it never stops until I have to, no breaks or stops. Five hundred in one day is not enough with the limited days you can bale anyways. The crew in the mough takes a break after every load or 2. The trick is to have a big crew, alot of times I end up with more then I actually need, but I agree, you can't kill them. Hire college kids, they are alot better than high schoolers.

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WyoDave

01-31-2006 14:13:38




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
Haying varies a bunch from location to location. We baled 125,000 bales last year. We sale hay all over the nation by semi load lots. We have one contract for 500 tons of small bales. In Wyoming we cut hay into 16ft windrows with a haybine, let it lay maybe 3 days and than bale when the dew comes on. Many people start baleing around 1 or 2 in the morning. We start about 8 as the dew starts burning off a bit. Bale untill about noon with 3 JD 348 Balers and than one starts cutting and one starts stacking with a NH 1037 balewagon allthough I think we're going to upgrade that to a selfpopelled 1069 or 1089. We can put up about 60 acres of hay everyday for 2 weeks with no hesitation. We don't stack hay in barns and we average about 4500 65lb bales per day without touching a single one. With todays equipment this can be done with a 3 man crew.
third party image
Picture of our equipment
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One Field's Worth of Hay
David

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Hugh MacKay

01-31-2006 16:14:15




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 14:13:38  
David: An impressive looking operation. I always liked the idea of those stack wagons. It just didn't fit my operation without a lot of capital cost. With a 45" annual rainfall we had to have a roof.



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hayray

01-31-2006 15:58:21




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 14:13:38  
sounds like hay baling heaven. It can be so hard to bale here.



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Allan in NE

01-31-2006 14:23:17




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 14:13:38  
Dave,

Do you have a picture of one of your circles running? Thats the pretty part out in this desert. :>)

Allan



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WyoDave

01-31-2006 14:27:18




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 Re: Baling Hay numbers . in reply to Allan in NE, 01-31-2006 14:23:17  
No circles on this place. 1000 acres of furrow irrigation. I can set a 2" tube with one hand though. Most of its gated pipe, and we've considered a couple pivots but as for now nothing.
David



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Allan in NE

01-31-2006 15:38:59




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 14:27:18  
Dave,

You are a workin' fool and a dyin' breed. I think I'd better get over there and shake your hand.

You're one of the last "good guys". Good for you! :>)

Allan



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WyoDave

01-31-2006 16:48:59




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 Re: Baling Hay numbers . in reply to Allan in NE, 01-31-2006 15:38:59  
Well you aren't the first person to call me a fool, but I can't complain. Working on the farm doing what I love and have enough jingle in my pocket to take my best girl to the movies on a Saturday night, and spend a little working on old iron. I'm only 23, but I can't ask for much for than that.
David



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Allan in NE

02-01-2006 04:34:31




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 16:48:59  
Dave,

You, of course, know I didn't mean that in a negative way. In my world, a "workin' fool" is the highest form of compliment. :>)

I know from where you come. :>)

Allan



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Allan in NE

01-31-2006 15:35:59




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 Re: Baling Hay numbers . in reply to WyoDave, 01-31-2006 14:27:18  
Dave,

You are a workin' fool and a dyin' breed. I think I'd better get over there and shake your hand.

You're one of the last "good guys". Good for you! :>)

Allan



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ChrisLSD

01-31-2006 12:45:22




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
So, I guess what you guys are trying to say is my 200 bales a year isn't that big?



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Doghouse

01-31-2006 12:22:10




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
Hugh, to back up Teddy's claims, here in SW PA you will find it a little difficult to find alot of single fields at this length. Where I live if you can get a field without a 10 degree slope, wood's on 3 sides, and shaped like a trapezoid, you're doing good!!



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Punchie

02-04-2006 21:37:49




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 Re: Baling Hay numbers . in reply to Doghouse, 01-31-2006 12:22:10  
HI Doghouse

I talked to a number of full time farms in our area. They say 2500 would be tops. And farther more a NH 69 would have a good job of baling 1500 in one day let alone 4500 of any size. Most are beef and older Dairy men, they say the most any of them have done is 1000-1200 with a good crew and one baler. I have yet to talk to a family that sale hay for a living. I will this week and ask them what baler they are using, a couple of years old top of the line NH cost them some $$ . They do 30000 - 35000 bale of Timothy a year 1 st cutting him and his Dad. But they have top of the line equipment. They all said 500 in our area is a good number to make top grade 1st cutting. Per day, day after day after day. For any setup, one baler. That was my thinking.

Teddy

P.S. Posted late as to not feed this fire any more.

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Hugh MacKay

02-09-2006 17:27:25




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 Re: Baling Hay numbers . in reply to Punchie, 02-04-2006 21:37:49  
Teddy: That is a cowardly way of doing it, but then what could one expect. Time you woke up and read the numbers, manufacturers rating on most of these balers was 15 ton per hour and in any bodys book that 100 ton per day. Most balers I've seen were better than the rating by the manufacturer.



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caseyc

01-31-2006 10:42:03




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
been watching these topics with great amusement and decided to throw in my worhtless 2 cents. i will agree 100% that under the right conditions 4500 bales in a day is very possible. growing up in dairy country(east-central wisconsin) i've thrown my share of hay. it was nothing for 10-15 of us kids to pile in a pick-up and work all summer throwing hay for every farmer in the area. i will not go into equipment brands because everbody had different makes and models. i can however say that i remember alot of days where 20-30 racks were easily baled and unloaded. at 20 loads with an average of 150 a load thats 3000 a day and i would say that was an average. the 30 load days were far and few but they did happen and as we all know that's 4500 bales. none of these farms were big enough to have more than one baler let alone new equipment, but it wasn't wore out either.

as myth busters would say...PLAUSABLE, given the correct conditions.

seen it done, don't want to do it again,
casey in SD

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paul

01-31-2006 09:19:52




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
When dad was retired & I was young, we would bale 400-500 bales of heavy alfalfa in a day. We had (still have) an IHC 300, NH 270 baler, and 2 hayracks that held about 120 bales each. I stacked every bale from the baler on the 2 racks, go home to the barn & I would stack every bale from the racks to the barn. Was real hard when I had to stack the second layer. I would stack 12 bales long, 4 bales high, 20 rows of that fill the side of the drive in hay mow. Then would start at the back of the barn again, repeat, walking over the first set of bales, making a total of 8 high when full. Was a long walk carrying a bale that far back on top of the stacked bales. Had to hoist up the bottom 2 rows of bales from the rack to get them up top. Yea, it was work.

Last load of the day would sit in the barn on the rack. I didn't bale like this every day. :) Dad might touch 10 bales the whole day.

I would handle 5-700 bales of 60-75 lb alfalfa in a day. Dry days are rare here in Minnesota, dad didn't mind a little mold.....

Now, what was your point? Several motivated folks should be able to get 4500 bales done in a drier climate with a longer baling window, rotate the work around a little bit. Wouldn't do it for a regular, all summer job, but once - sounds like a fun time.

I do have a round baler now, & limit my square baling to 300 bales a day with a bale basket, so I only handle them once - tho it is a longer walk with the basket. Also got a bale elevator & made a hole in the barn, so that 2nd layer is a lot easier. Had a friend's kid over one day, we got 1200 bales in the barn, just the 2 of us, he did most of the work stacking inside the barn. Was a drier year, bales were 50 lbs or so. Worked fine, he came back other times to help.

--->Paul

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Hugh MacKay

01-31-2006 10:07:00




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 Re: Baling Hay numbers . in reply to paul, 01-31-2006 09:19:52  
Paul: You are exactly right, small square baling has always been more about available labour than HP. Most of those old balers from the 60s or 70s were rated somewhere between 10 and 20 tons per hour, and that was based on non stop baling dropping the bales on the ground. It also took less than 50 HP to do it.

Putting all that hay into storage is another matter and precisely where the labour comes into play. Some of these guys are comparing baling and hauling hay 7 to 10 miles to less than 1/3 mile to storage. Anyone who thinks he's going haul hay 7 to 10 miles and keep up with one of these old balers, is going to have a far greater investment in trucking equipment than farm equipment.

I remember once buying a field of standing hay just 6 miles from home. I used my 4 thrower wagons plus 2 pickups and hired a large truck with 20' flat deck. 25 men and boys we had that day. The min. no wagon was there behind the baler, off came the thrower drive belt and baled on the ground until a wagon arrived. Some 4,200 bales were hauled home that day.

Why did we do it that way, as you said, no one wants haying to become a full time job for the summer. One of the top benefits of farming always was sitting back, sipping on a cool one while all those other folks rushed off to their big paying city jobs everyday. Good quality hay all reaches it's peak within very few days, and optimum quality comes and goes very quickly. That top quality forage was always big profits in the cattle industry, particularly dairy. My dad always said, " The lord always provideth a seed time and a harvest time, all one has to do is worketh like H@## while he provideth".

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Hugh MacKay

01-31-2006 07:48:24




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
Teddy: I see very cleaely you haven't read everything I had to say. High production hay making takes a number of factors starting right with the moldboard plow. My dad always said if you couldn't drive his 59 Chevy Impalla down the field at 45 mph, then someone screwed up on tillage. Smooth fields are a must, and don't confuse that with level fields. Heavy crops are a must. Large fields are a must, I rarely baled a field under 2,000 feet in length, and always mowed and baled across headlands, thus the baler was never out of hay until near end of field. Last but not least one must have enough labour for the job.

Also read what I had to say about bale size, 4,500 - 45 lb. bales is close to a 100 ton, so is 3,400 - 60 lb. bales

There is not a bit of doubt in my mind that back in 1962, had my Farmall 300 and NH S-69 baler been baling on the ground, they could have averaged 15 ton per hour or 150 ton per day. I think that is about what New Holland rated the S-69 baler.

You also made suggestions leading folk to believe I ran a slave camp. No so, we always had enough labour for the job. I will say that over the last 5 decades of the 1900s that became much more difficult. People just don't want to do physical work anymore. Perhaps society would have better health if we did. At 63 years of age I can still manhandle 3,000 lbs. on a pallet jack single handedly. It's time folks here in North America woke up, the work ethic of the orientals, they are going to sink us financally.

I was waiting in the car for my wife in a parking lot yesterday. A guy tried to park his minivan to my right where there was no parking space. He backed at an angle, so he would still be able to get out when he got parked. Problem was, he was going to hit my back door and fender before his destination. I tooted my horn. He got out rather indignant, "advised me he had an AZ licence and he regularly backed tractor trailers into tigher spots. Said I shouldn't be so uptight". I said, "Sir that may well be, but you are the one with dinges already on your car, I don't have any." My point is there were two empty parking spots to my left, he was just too damn lazy to walk that extra 15'.

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Hayman

01-31-2006 13:01:08




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 Re: Baling Hay numbers . in reply to Hugh MacKay, 01-31-2006 07:48:24  
I put up lots of hay for the horse market these days but I use a NH self propelled balewagon to pick all of them! However back before 1975 (when we got the balewagon) it was all done by hand when we had dairy cows. Them bales were handled several times before the cow ate them!

Years ago people used to come and get the hay etc. in the winter months out of the shed. In the summer I delievered a lot of it right off the field with the balewagon to the local customers.

Now a days though its too the point you have a hard time selling it unless you deliever it. At least thats what I find here. Now with a stack retriever truck I deliever year round to people stacks of 160 bales and set them right in their shed or yard etc. Sometimes they don't have a proper shed etc. so they have to move it by hand inside.

Well as you can imagine is seems many people these days are so out of shape that its almost dangerous for them to handle these 50-60lb bales!! I can understand the lifting issues but they are just plain short of breath and in such poor shape!! Last summer a few times when I was making deliveries and had time I helped move the hay inside for a few customers that I was afraid were going to have a heart attack! . I just told them what will take you 1/2 the day and a lot of pain I can do it in a 1/2 hr!!

I really don't mind stacking bales.... I mean with in reason of course! This business of 4000 bales a day or whatever all by hand....no thanks!
I'll stick with my balewagon!

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dgrunklee

01-31-2006 07:09:00




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
When I was much younger I worked for a relative who operated a dairy farm and was in the concrete/masonry business. I usually rounded up a crew of two to three other kids to help bale his alfalfa. His father-in-law would drive the tractor and I would always stack the racks. We had to travel a distance of 8 miles with the loads, so we would borrow enough racks to make a total of eight or nine. I would hustle like hell to fill all racks (around 100 bales per rack)so I would have a long break as they could not keep up hauling. If unloading in the big barn using the bale fork; it went pretty fast. If unloading by conveyor in the shed it was slower. Our goal was 1200 - 1300 bales a day. We usually made it, but were ususally unloading until 9:00 at night. I had never seen two people on a rack until I moved to a different state. Now I help bale at our college farm and have no idea how I ever worked that hard before. I guess I just did not know any better.

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Gene-WI

01-31-2006 06:42:23




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
Kind of depends on the size of the bales too don't you think. I wanted to buy a load of straw off a field that neighbor just combined, I said I would go over in the morning and bale a load, well the next day here he comes with a load already baled for me, when I unloaded it there wasn't a bale over 2 foot long, must have been 400 bales on that load and when I bale I can only get about 130. He said he bales them small so his mother can carry them easier. Was a pain getting them up the elevator.

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IaGary

01-31-2006 05:59:32




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
If we would have baled 500 per day in the '60's and early '70's we would have never got done in a timly manner. Dad did custom baling and we baled about 30,000 bales per summer for 8 yrs in a row. We averaged about 1250 bales on the days that we baled.The neighbors that we baled for helped each other so the crew including the drivers was 5 to 6 guys. No body was over worked.
I loaded 1600 myself one day in 100 degree heat and that must be the worst one because I still remember it. Since Dad was the only one with a son the right age to help I got paid to load the bales at 3 cents a bale and I know I had many 30+ dollar days. Bought myself a motorcycle that year. I believe that was 71. There was time in the evenings for cutting more hay. 2or3 would get together to mow to get her done.

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RickL

01-31-2006 05:47:35




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 Re: Baling Hay numbers . in reply to Punchie, 01-31-2006 05:10:11  
thats why most guys have quit the smalls and do the rounds. simple and fast. I still do smal squares but that why I had to go to accumulator setup. You can do several hundred to 1000 pretty easy. I don't unload the day of baling,have enough trailer to hold what can be baled on average with tarps. Each trailer holds 200-264 depend on weights and what crop baling,have 6 of them and will have ten when I reach my goal. So i usually get them filled just before dark. Course alot quicker if I have another helper with the loader tractor as I bale. If I actually handle 100 bales by hand the entire hay season if is unusal.

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Lou

01-31-2006 11:21:13




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 Re: Baling Hay numbers . in reply to RickL, 01-31-2006 05:47:35  
Reading this post brings me back many years to the early 60s when I was a kid. It had to be the dark ages for baling with wire bales.Remember guys braging about how tight they could get them. Just a scary thought from the past.



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