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Harry Ferguson Tractors Discussion Forum
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crack saga

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Melville Will

06-06-2007 09:43:35




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Howdy,

Just thought I’d write a little about my experiences thus far, trying to get the cracked block on my TO-30 repaired. There is a tractor-specialty machine shop out here in Oregon experienced on the Z129 that was recommended by at least two folks on this forum. When I contacted them they said they were “between welders” and weren’t sure how soon they’d be back up to speed to do the work. I guess they aren’t on good terms with their ex-welder. It didn’t sound like a dead end though and since time wasn’t a big problem two months ago I left my motor with them. But today it seems we’re at a standstill. They’ve got the parts and components all set to put it back together, but they can’t get the block done. They said last week they’ve ordered a different brazing rod to try. But their tone is that they’re running out of options. They couldn’t really offer a lead as to any other shops that could do the repair. I’m not particularly upset. Yet. These are good guys, I’m sure of that. But my project is pretty much dead in the water until they hone their technique on a junk block they have.

The work is piling up and I really need to get my tractor running. So I’m in the market for another block to build up and have on hand, even if they get mine fixed. If anybody can offer a positive lead on a good serviceable block or a complete short or long-block anywhere in the western U.S. I’ll go get it right away. My last search on the Internet was unsuccessful.

The one thing I have come to realize, as cool as these tractors are, is that the days of the breed are numbered because of the scarcity of the big pieces.

Thanks everyone,

Bill

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GrampaJack

06-07-2007 05:46:08




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 Re: crack saga in reply to Melville Will, 06-06-2007 09:43:35  
I found Jim's comment about Farmland saying that someone will start recasting these blocks most interesting. One of the first things I got for the TO20 was a new manifold. I'm no expert but it looks like a very complicated and well made casting and all for a little over a hundred bucks! I remember thinking that, if they can make this casting for that kind of money, and based on an obvious need, how long can it be before they start making blocks? If I was the guy in charge of ordering new castings I would be all over this one. Jack

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Melville Will

06-06-2007 17:04:41




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 Re: crack saga in reply to Melville Will, 06-06-2007 09:43:35  
Hey, guys,

Thanks to all for the quick responses and thoughts. Jerry, it is indeed Farmland I’m dealing with, and from all the background info from you, Jim, it sounds like my problems are on a long path. What you said sure fills in the blanks. Like I said, I’m not particularly upset, except at myself ‘cause now I have half a tractor blocking the only door big enough to get the rest of the wheeled equipment out of my shop! Farmland is only 40 miles from where my tractor is, so I guess I’d best go get some face time with Randy Sr. and Jerry to get a real feel about where this is headed. I’ll definitely see what help Continental themselves can be, and I’ll check out Midwest Cylinder Head also. And I’ll still be looking for another block!

Thanks again, everyone!

Bill

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Jim in OH

06-06-2007 12:08:57




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 Re: crack saga in reply to Melville Will, 06-06-2007 09:43:35  
Interesting, Bill!... very interesting... Jerry/MT, I believe was one of the first to use them (Farmland in Tangent, OR) so I talked to them several months ago about doing a block for me. They agreed, but the story is that they originally had been sending the blocks out to a contract welder who did a fine job. (Ask Jerry/MT). However, he retired (and moved to Portland) and the company that he worked for has no one to replace him, so they will not take any more business. Farmland apparently has a good welder, moved their welding equipment to another location so they could develop the capability and started (with the block that was for me) and are still in the learning process. What they apparently lack, I think, is a good furnace (my judgment, not theirs). What they originally described to me is an outside pile of refractory blocks heated with gas burners and when it gets hot they remove some bricks and try to weld... a little crude, I think.. Today they described a block furnace on a "table". They were blaming their failures on the rod (probably not the only cause) and are using retired welders in the area as consultants (not the original guy, he is apparently not available). They won’t send anything out that they can’t stand behind, and like you say, are really nice guys. So, I am sticking with them to the bitter end. This may not be the wisest decision, but I am convinced that they are capable of and do good work and I am willing to wait through their learning period... Hopefully, the end result will be a good source of repaired/repairing Z129 blocks for everyone. But I am not in a big hurry either; my engine is a buildup for later use, not now. I talked to the shop foreman today and the new rod material came in so their welder will be able to get back at it soon... I’ll keep you posted…

I'll also add that I, too, agree that good blocks are just not there anymore. And when you find one (condition unknown) they still go for ridiculous prices. Even jobbers previously advertising complete rebuilt exchange engines for the Z129 have pulled their listings... Incidently, Farmland is of the opinion that someone will start recasting this block in the near future because it is so rare.. Hope so..

Jim

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Jerry/MT

06-06-2007 19:05:46




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 Re: crack saga in reply to Jim in OH, 06-06-2007 12:08:57  
Hi Jim,

The furnace brazing that I'm "familiar" with (I use that word "familiar" loosely because my field was propulsion aerodynamics, not metalurgy) used a powdered braze/flux material that was placed in the joints of fan duct thrust reverser cascades which were then held in fixture and put in a brazing oven. The result was very strong, light weight, brazed cascade of turning vanes.(The newer technology is "burlap and glue", better know as composites.)The Case backhoe block I saw after it was repaired was done in a similar fashion. Sounds like what Farmland is doing is putting a block in a furnace and heating it up and brazing it in a more conventional fashion.
When i got my block, they said it was done by someone in the Midwest. However mine was done, it still woking on our ranch.

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Jim in OH

06-06-2007 19:44:09




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 Re: crack saga in reply to Jerry/MT, 06-06-2007 19:05:46  
From what I know (which is just what I learn from others) on this subject is that the powdered metal method that you describe is the most successful (and the most costly and time consuming), although there are other newer high temperature metal spray techniques that are equally successful and faster (lower temperatures and less oven time).. My background is heat transfer, fluid mechanics, and mechanical design... but not metallurgy either except for a little aluminum non-structural (read decorative) casting/foundry work in 1963/64.. I am sure that is useless...

As for Farmland, I won't be out anything even if they are unsuccessful... (I was/am? buying the block from them as well, not supplying it), but I don't get a good feeling that they are making much progress... at least very fast... but what are the options??? Maybe Bill will find something at Midwest...

Jim

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Jerry/MT

06-07-2007 11:03:41




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 Re: crack saga in reply to Jim in OH, 06-06-2007 19:44:09  
Jim,

One of the things that is happening with this technology is that a lot of specialty shops have bought the equipment to do this work and they don't have enough business doing aerospace repair so they're are going out to look for other work to keep the shop busy. They have to be cost competitive with the traditional methods of cast iron repair or they won't get the business. The down side is that not many people who have this kind of repair work to be done, know who to talk to or where to find these folks unless they are in aerospace. There is this problem (cracked blocks)with a solution available (Furnace brazing) but the two have yet to find each other.

Regarding the recasting of these blocks, I'm sure the Chinese will be doing it if the market warrants it but I don't see the quality control from those folks that would make me want to buy something from them that needs to be reliable, like a tractor engine. Furnace brazing looks to me, from my limited knowledge base, to be a more economical way to go with the added advantage of stress relief.

I looked at the Midwest ad and they do a process called something like "furnace fusion cast iron repair", which is not the process I was talking about. I think maybe Farmland Tractor is trying to replicate this process.

Anyway, thems my thoughts.

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Jerry/MT

06-06-2007 11:40:22




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 Re: crack saga in reply to Melville Will, 06-06-2007 09:43:35  
I believe I recommended Farmland Tractor to you to have the block furnace braze repaired.I hope you're not having a problem with Farmland Tractor to ! But if you are, you need to talk to the owner. His first name is Randy (1-877-928-1646).

They used to have their blocks furnace brazed back in the Midwest somewhere and if they can't do the job in house, they should find someone in the area to do it. IT IS NOT DONE WITH A ROD!!!!! !!!!! So if someone is telling you that, they don't know what they are talking about.

If you havn't taken the block to Farmland Tractor than you ought to contact them.www.farmlandtractor.com. I'm sure that they can help you.

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Gerald J.

06-06-2007 16:35:42




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 Re: crack saga in reply to Jerry/MT, 06-06-2007 11:40:22  
That would probably be Midwest Cylinder Head formerly Williams Cylinder Head at 1700 W F Ave, Nevada, Iowa 50202, 515-382-2791, 800-873-8506. A company that has been in business for decades and has the right tools and experience for welding cast iron.


Gerald J.



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Jim in OH

06-06-2007 12:13:56




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 Re: crack saga in reply to Jerry/MT, 06-06-2007 11:40:22  
Hi Jerry, by "rod", I don't think they mean arc welding... I think brazing rod... and we posted simultaneously, so you might want to comment.. and I have always talked to Jerry, (the shop foreman) Jerry says that Randy is the welder.. maybe two different Randys or thesame one.. Jim

PS I haven't gotten around to the "other" response yet.. but will.



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Jerry/MT

06-06-2007 19:15:27




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 Re: crack saga in reply to Jim in OH, 06-06-2007 12:13:56  


Here's a link to the furnace brazing I'm talking about.

PDF] Introduction to Furnace BrazingFile Format: PDF/Adobe Acrobat - www.airproducts.com/NR/rdonlyres/4F8170B9-E45A-4923-B064-716DAC8E038D/0/3300018.pdf - Similar pages



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Jerry/MT

06-06-2007 19:15:04




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 Re: crack saga in reply to Jim in OH, 06-06-2007 12:13:56  


Here's a link to the furnace brazing I'm talking about.

PDF] Introduction to Furnace BrazingFile Format: PDF/Adobe Acrobat - www.airproducts.com/NR/rdonlyres/4F8170B9-E45A-4923-B064-716DAC8E038D/0/3300018.pdf - Similar pages



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Lance J.

06-06-2007 10:12:32




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 Re: crack saga in reply to Melville Will, 06-06-2007 09:43:35  
Hey Bill, sorry to hear about the problems you're having. I have a couple of suggestions. First of all, Continental Motors is still in business, but now located in Alabama. They currently operate under the name "Teledyne Continental", and aircraft engines are still their specialty. They might be able to help you in some way. I've been on their website before, I can't remember exactly the address.
Second, there is a company located in South Carolina called "Continental Engines". They sell and service, among other things, new Continental gas and diesel engines for use in machinery. I betcha they could provide a solution for you, or point you in the right direction.
I hope this helps you, websites of both these companies should come up if you type up "continental motors" in your search engine. It is saddening that the days of traditional, simple farm tractors are coming to a close. Nowadays, its getting increasingly difficult to find a new tractor that is not burdened with features you don't need(but still have to pay for), or has wind tunnel styling. Good luck, keep us informed on what you find.

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Matt L

06-09-2007 08:16:05




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 Re: crack saga in reply to Lance J., 06-06-2007 10:12:32  
Looks like it was good thing to get my block from Farmland when I did a year or so ago :D


Matt



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