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Farmall & IHC Tractors Discussion Forum
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(PICS) Farmall 504 Hydraulic Rebuilding Advice Needed...

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Charles Todd

03-04-2008 09:06:09




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Have any members here had any experience rebuilding the "sandwich" valves like the remotes on a Farmall 504. Mine are leaking at about every point possible. I recently purchased the TC-88 Parts Manual and hopefully I can get the parts from my local CIH dealer or cross reference them. I also bid on a used valve set on ebay, hoping to rebuild it and then install on my tractor. Wrong... It went through the roof $$$!

What I have here looks like a nasty, oily mess! Not to mention (another post to follow) the quadrant leaks too. At $25.00 per five gallons of generic Tractor Hydraulic and Transmission fluid, this gets expensive, quick.

P.S. Check out my loader installation pictures from yesterday, quite a feat.

Thanks guys.

Included are some pictures of what I am working with. Also, I would like to redo the hydraulic lines (Banjo?) and fittings. They have been altered and brazed, are these still available?

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TractormanNC

03-04-2008 11:08:23




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 Re: (PICS) Farmall 504 Hydraulic Rebuilding Advice Needed... in reply to Charles Todd, 03-04-2008 09:06:09  
Hey Charles,
As for stopping the leaks at the valves, they use standard O rings on each end of the spool. Parts book will give sizes, any good hydraulics shop can fix you up. The usual cause of leakage however, is the unlatching piston inside the big hex head cap on the end. There is a tiny O ring on it which I have never been able to find. Last time I checked, CIH only sold the piston and O ring as an assembly.

As for the banjo fittings, two suggestions.
1. Get rid of them. The valve ports are standard SAE O ring ports, 7/8-14 thread. any hydraulic shop can get fittings from this to whatever you want.

2. If the banjo fittings are good and have about 1.5 inches of straight pipe left on them, You can use a compression hose fittingto hook up a hose. Both Weatherhead and Parker and maybe Gates have them. So it's off to the hydraulic shop again, hope you have a good one around.
Leonard

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Charles Todd

03-04-2008 17:48:49




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 Re: TractorManNC (PICS) Farmall 504......... in reply to TractormanNC, 03-04-2008 11:08:23  
TractorMan, you are saying that the banjo fittings are standard SAE O-Ring ports... Is this a "Boss" fitting? If so, I have access to these.

Secondly, when you say a compression fitting, we are talking about the ferrule and nut job?

I personaly would like to remove the banjos and use 90 deg fittings to clean up the arrangement. There are stacked banjos on the rear of both valves that used to go to the single action ports on the front that were disconnected. Rather than use a shorter banjo bolt, they were crimped and brazed. The pressure generated when I tried to apply downforce blew a pin-hole in the braze.

Thanks,

Charles

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Weldon K

03-05-2008 19:43:26




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 Re: TractorManNC (PICS) Farmall 504......... in reply to Charles Todd, 03-04-2008 17:48:49  
I have the International model 504. The valves and tubing are identical to yours. . The thing you need to be concerned about with replacing the banjo fittings with 90° elbows is this: Will the elbows clear the side of the tractor and the elbow next to it while screwing it in to the valve body? IH engineers must have determined that clearance room to install elbows would not allow their use. As to the line you said was cut, crimped and brazed shut, remove that banjo fitting and line and get a shorter banjo fitting bolt to go in the remaining fitting.

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Charles Todd

03-06-2008 09:24:26




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 Re: TractorManNC (PICS) Farmall 504......... in reply to Weldon K, 03-05-2008 19:43:26  
I have obtained some fittings and I plan to use a Boss to male JIC 90. Then on the other port use a Boss to male JIC straight with a female JIC to male JIC 90 extension. I have not tried this yet, but I will let you know if this works. If it does, I am going to build a bracket to hold my remotes next to each other and come out of the remotes with 1/2" pipe to #8 JIC 90's and use #8 hose with female JIC's on each end to make this look good.

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TractormanNC

03-05-2008 04:14:52




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 Re: TractorManNC (PICS) Farmall 504......... in reply to Charles Todd, 03-04-2008 17:48:49  
Charles,

Yes these ports are sometimes called O ring boss ports. In fact some IH tractors have standard SAE O ring fittings at the valves instead of the banjo fittings. Sounds like someone did a hack job that you are trying to clean up.

The compression fittings are NOT the brass ones that are used with copper tubing. The ones I am talking about are all steel. There are crimp on hose ends with a nut and compression sleeve to go on the tube. Weatherhead calls theirs "ERMETO".

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Allan In NE

03-04-2008 09:31:02




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 Re: (PICS) Farmall 504 Hydraulic Rebuilding Advice Needed... in reply to Charles Todd, 03-04-2008 09:06:09  
Charles,

Just a suggestion. I'd clean that all the oil mess up, pull that cover under the seat and remove that silly standpipe in the reservoir.

Start ‘er up and watch for any leakage. Bet it will eliminate about 95% of your problem. A seep at the quadrant shaft(s) will make it look like it’s leaking everywhere.

Nice job on the loader, by the way. You did good!

Allan



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Charles Todd

03-04-2008 18:01:49




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 Re: Allan in NE (PICS) Farmall 504....... in reply to Allan In NE, 03-04-2008 09:31:02  
I keep hearing about this "STANDPIPE" under the seat of various tractors. Is this an un-nessecary part? Does it keep fluid below the gasket level??? Give me more info about the standpipe and why it causes leaks and why I do not need it. If it will slow my quadrant leak, I will cut that SOB out!!!

Thanks again,

Charles



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Allan In NE

03-04-2008 18:24:14




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 Re: Allan in NE (PICS) Farmall 504....... in reply to Charles Todd, 03-04-2008 18:01:49  
LOL!

Naw, all ya gotta do is unscrew it and throw it away. :>)

It's purpose is to keep the level of the oil right up to within a half inch of the the top.

Don't ask me why they did that????? ? Even with the standpipe out, all working parts are still submersed in oil.

It is the easiest way I know to fix those drips out the quadrant.

Disclaimer: Haven't been in a tractor like yours, but I'm assuming that your tractor is built along the same lines as is the 544, 656, etc, etc.

Allan

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Charles Todd

03-04-2008 18:31:22




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 Re: Allan in NE (PICS) Farmall 504....... in reply to Allan In NE, 03-04-2008 18:24:14  
Allan, just for you, I'll take pictures of the inards of my hydraulic sump... :)



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bc

03-04-2008 22:40:24




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 Re: Allan in NE (PICS) Farmall 504....... in reply to Charles Todd, 03-04-2008 18:31:22  
I can tell you that with my 2606, the standpipe in the rear of the draft control housing is welded to a plate that is bolted up from the bottom of the gear box. The only way it will come out is with a hack/reciprocating saw.

I found my housing had about an inch of sludge in the bottom that I cleaned out. Since mine doesn't have the draft control, there was a 3" long hex bullplug in the left front corner. It is a 1/4" plug and I took it out. It allows oil to drain down but slowly. I took the plate off again when I was still having hydraulic problems to see if the the relief valve was bypassing again. I noticed it flowed so much hydraulic oil that it still filled up the cavity to the top of the standpipe because it wouldn't flow down the 1/4" hole fast enough. Since it was just filling up while running I decided not to cut the pipe off and risk getting metal filings in the oil. When I scooped it out the first time, I estimate it held about 1 1/2 gals. of hytran.

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