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Farmall & IHC Tractors Discussion Forum
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6v to 12v conversion ... ignition problem

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Randy Glasnapp

01-02-2006 10:14:29




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I am converting a 1951 Yale Forklift from 6v positive ground to 12v negative ground. I cannot get the spark plugs to fire.

Yale Model #: KG51T-20H Serial #: 512736
Engine: International Harvester Model # U2A-LQ4B Serial #: UAAM 25574

Supposedly, this engine was used in FarmAll Super A and Super AV series tractors.

I have replaced the battery and the ignition coil with a 12v internal resistance model from NAPA. I have disconnected the wiring harness except for battery to solenoid to starter, and battery thru external on/off switch to + side of coil. The – side of coil is connected to distributor and a remote starter is connected to solenoid. Everything else disconnected.

In the process of trouble shooting I have replaced points, condenser, rotor, distributor cap, and plug wires. I have a 12 v trouble light connected to the – side of the coil and it flashes as one would expect to show the points are closing (and field collapsing).

IF I remove the plugs, ground them, and connect them to the plug wires the following is observed:
The plugs will not fire when the starter is engaged. However, the plugs do fire as the engine continues to rotate (thru inertia) after the starter is disengaged (remote starter button released).

Does anyone have any idea what I am doing wrong?

Randy Glasnapp
Overland Park, KS

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El Toro

01-03-2006 03:41:21




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-02-2006 10:14:29  
Did you get your engine to run? Hal



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Randy Glasnapp

01-03-2006 10:24:30




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 Re: 6v to 12v conversion ... ignition problem in reply to El Toro, 01-03-2006 03:41:21  
You were correct.

I was getting almost a 6v drop while starting and apparently this was enough of a voltage drop to make the coil not fire. While I knew I had an old battery I thought the Commercial Heavy Duty battery charger/starter would provide enough volts and amps. I thought the starter would have dropped off line before the coil didn't get enough power to operate ... I was obviously wrong.

I connected another battery directly to the coil and the plugs fired as advertised. Unfortunately, I couldn't get the engine to start even with starter fluid ... but at least now the plugs are firing at the proper time.

Next step is to get a new battery and look at my carbureation system.

By the way, regarding the connections to the solenoid ... I had disconnected the wiring harness as I did not want the 12v to power 6v controls/gauges/sensors until I had the engine running on 12v. I wanted as simple a system as possible.

Thanks for your help and insights ... Randy

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El Toro

01-03-2006 12:58:42




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-03-2006 10:24:30  
You need to bring No1 piston up on the compression stroke to TDC. Put your thumb over the plug until you feel compression against your thumb, then slowly keep cranking until your timing mark is aligned with the indicator. No1 is near the radiator. After you're at TDC remove distributor cap and look to see where your rotor is pointing. Should be at No1 position. Very important that it's here.

If it isn't you need to remove distr and rotate rotor to No1. Your firing order is 1-3-4-2 and the wires should be like this on your distr cap if the rotor rotates CW: Hal
2-1
4-3 and like this if it rotates CCW:

1-2
3-4

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Randy Glasnapp

01-04-2006 17:16:16




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 Re: 6v to 12v conversion ... ignition problem in reply to El Toro, 01-03-2006 12:58:42  
Thanks for the advice. I got the engine running today.



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El Toro

01-04-2006 20:40:44




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-04-2006 17:16:16  
What was the problem? Glad you have it running. Hal



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Randy Glasnapp

01-05-2006 08:03:08




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 Re: 6v to 12v conversion ... ignition problem in reply to El Toro, 01-04-2006 20:40:44  
The problem was apparently that I had cranked the engine sooooo many times it was severly flooded and needed to dry out (over night) before it would start. The next morning it started on the first crank.

I am getting this 1951 Yale forklift running for my fathers estate. Any idea on how to figure out how much it is worth?

Randy



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El Toro

01-05-2006 08:25:32




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-05-2006 08:03:08  
I would call your local forklift dealer and see what they have to say. It's an antique and you have it running so that will add a lot value. Someone probably has a need for a forklift. You
probably won't have any problem selling it. They're a handy machine. Good luck, Hal
PS: I hope your dad had a revocable living trust
so you can avoid probate.



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El Toro

01-02-2006 11:22:15




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-02-2006 10:14:29  
I think you should have a wire from the small terminal on the solenoid to a key type starter switch. The switch would have a separate terminal that goes to the s terminal on the starter solenoid. The starter would engage the starter drive when you attempt a start. It would have a separate terminal that would feed voltage to your coil.
This connection would have voltage there when the key was in on position. I think you're losing your voltage to the coil once you attempt a start. Hal

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Janicholson

01-02-2006 10:40:09




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 Re: 6v to 12v conversion ... ignition problem in reply to Randy Glasnapp, 01-02-2006 10:14:29  
The problem may be as follows:
The starter, battery, cables and connections may be the problem. When starting, the starter motor draws in the area of 275-350 amps (or more if cold). This draws enough current to lower the battery voltage to about 10 V (or much lower if any of the above are less than ideal). If you want to check this, place a volt meter across the battery terminals (on the posts, not the clamps) have some one crank the engine. If the voltage drops to less than 10 v. I would upgrade components/charge battery, new battery, bigger cables, eic. till it remains high.

An instant test is to run the ignition off of a seperate battery from the one used to start it.
If ti runs, the above is probable cause.

I like to use a resistor style coil with a MoPar, or Chev ballast resistor to the key. And a resistor bypass wire from a Ford type 4 post solenoid, on the "I" terminal. This gives the coil 10-11 volts while starting, and then drops it to about 6-7 volts in operation.

Good luck, JimN

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kfox

01-02-2006 13:47:03




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 Re: 6v to 12v conversion ... ignition problem in reply to Janicholson, 01-02-2006 10:40:09  
Randy, I think El Toro has it nailed. Probably solinoid connections. To check-run a jumper from the + bat. term to the coil+ and see if it will start.



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