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If the gears are scored they have to be replaced. All you can do with the rest of the pump is make it as near original as possible. After you pull the reservoir off, the pump body is clamped with 8 machine screws. Immediately under the screw heads is the pump suction plate. The plate will be distorted around the screws and won't seal again metal to metal. Put a gasket & sealer there. The pump body mating surfaces are metal to metal. Use a sealer that is intended for that purpose, permatex #2 is not going to cut it. Before lifting out the pump gears mark them for reassembly in the same tooth-tooth mesh. Oil is pumped up between the gear teeth so there will be less wear (spalling) on the non-pumping side of the teeth. You can turn them both over for a better surface. The drive pumping gear has a keyway that fits over woodruff key in the shaft. Check the woodruff key for wear, especially a score mark along the shear line. Check gear fit to shaft if key wear. I renew the key in this type pump even if it looks new. There is plenty of meat to machine out light scoring on the gear ends and matching surfaces of the pump body. The bearings are needle type. You can't see wear until it is advanced and it shows up as a shadow on the needles. Pack the needles together in the cage, the gap width should be more than one but less than two needle widths. A full cage is 24 needles. The relief ball on the ones I've seen are secured to the spring. If the ball is marked up you might want to try tinning it with lead solder or replacing with a ball bearing. I haven't had any problem with these so haven't though much about it. I think I would get a pressure test on the pump before doing anything. Pushing a direct connected cylinder is slower than the torque provided by a Char-lynn that is already rotating at full speed. More over-all force, just slower? Joe
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