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old bones
01-01-2006 06:09:02
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Please help me out, folks. Please bear with me as I try to explain my problem. My neighbor has a WD that was 6v and was giving him fits as far as charging, and finally quit running this fall. I offered to bring in into my shop and help him get it running, as it's winter here in Iowa. He already had the starter and generator off because he suspected either might be his problem, so I took the generator apart to look it over. Back bushing was shot, allowed the armature to grind on the field coils. Armature showed a dead short between com bars and armature shaft. He made the decision to convert to 12v and alternator. Gave him a list of things to pick up at NAPA store (Delco 10SI alt, ballast resistor, wire, diode, push-on connector for spade terms ). The NAPA dealer sent him back with a NAPA single terminal alternator- one stud on the back. I've never used on of these, but assume it is internally regulated and excited. Mounted the alt, ran #10 wire from "BAT" stud on back of alt to +side of voltmeter. Ran #10 from -side of voltmeter to battery cable stud on starter. Ran #12 from +side of voltmeter to one end of ballast resistor, same from other end of resist to ign switch. Same from ign switch to coil. Checked with ohm meter for any shorts between pos cable and ground. Had a draw between alt "BAT" stud and frame. Assume this is for internal exciter. Hooked a spare 12v battery up to cables using jumper cables (wanted to be sure I could cut power quick, if need be). Using a test light between battery and pos cable to check for a draw, test light blinked on then off, so assume this is the alt internal exciter. Hooked the jumper cables direct to battery cables, pulled ign switch on, and pulled starter rod. Slow turning and only briefly. Had a bit of smoke come off ballast resistor. Did some checking, forgot to switch wire on coil, so changed them, wire from ign switch to pos post on coil. Still smoke from resistor when ign switch is on. Ohm meter showed continuity between coil side of ign switch and ground. Held points open and broke continuity. Normal? My next step today will be to put one of my 12v coils on it and one of my 12v batteries in it, remove the resistor, and hook up direct to battery eliminating jumper cables (don't think I am getting decent voltage transfer through jumper cables). Am I doing something wrong that I'm getting smoke from the resistor? Is the momentary power draw at the alt, and is this correct? Did I fry his 6v coil by hooking it up backward? Sorry about the long post, but couldn't explain otherwise. Any help would be appreciated. Thanks, old bones
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