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jhk, I dont think the Generator should get so hot you cant lay your hand on it. I wonder whether or not the cutout relay is working properly. It is a Normally Open relay which closes ONLY when the Generators output voltage exceeds that of the battery so it can get to and charge it, but then OPEN otherwise like when the tractors off so it dont reverse discharge the battery. If the relay is stuck closed, when you shut the tractor off it will discharge the battery and get the Generator very hot cuz its trying to make it turn as a motor but the belt wont allow that. If its stuck when you shut the tractor off an ameter (if wired properly) will swing to discharge and if the belt were removed the Gen would spin. CHECK OUT THE CUTOUT RELAY Insure its open when the tractors off otherwise the gen will get hot and the batery will discharge. NOTE: If you have a full fledged 3 or 4 wire Voltage Regulator instead of a 2 wire cutout relay the above still holds true, the relay is located inside the VR (beterrn its BAT and ARM (or GEN) terminals. Other things: Did you Polarize the Generator once you got things all repaired???? If its not polarized there could be a problem!!!!! ! If the Generators Field were dead grounded it calls for max charge, you might check the wiring from the Gens Field post to see if it wired correct to a light switch or if its a Voltage Regulator to the FLD terminal on the VR and NOT constantly stayign dead grounded. The light switch controllers connects the Field to ground via a resistor for low charge but direct to ground for high charge. John T Nordhoff in Indiana, retired electrical engineer
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