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Hmmm, You are correct, the point gap should be 0.020. The work of the local shop is wrong. If they got the points wrong, they probably meshed the cover wrong also, although I am surprised you got it started at all if that were the case. Usually it is the fiber driven gear where the "C" timing mark is difficult to see. The metallic drive gear usually has one tooth where the corner is knocked off, called a "dog eared" tooth and is reasonably easy to see. That's the way my FMJ is but I have heard about others where the marked tooth can have a spot of paint on it. Check again, using a magnifying glass for any indication of a marked tooth on that drive gear. Even if both marks are visable, it is sometimes tricky to assemble the large cover correctly since you loose sight of the marks as the cover is placed. I have found the best way is to have the drive gear marked tooth pointed straight up and the driven gear "C" pointed straight down while the cover is very carefully slipped into place. I have never tried it the way you are suggesting. I am not saying it won't work. My concern is impulse coupling windup messing things up. The rotor will only line up exactly with the timing stud (while the crank is at FIRE) when the impulse coupling action is out of the picture - e.g. engine running. That's why the FMJ instruction references turning the mag backwards when mating to the engine under the Advanced Spark Position Method, using the timing stud and the crank FIRE mark. Hopefully someone who has done this without benefit of the internal timing marks will respond with a suggested method. If Steve at B&B drops by, he'll see this thread and have some good input I am sure, since he rebuilds these mags all the time.
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