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Exhaust Manifold Stud removal help

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Dice

05-21-2002 06:33:33




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I busted off the exhaust manifold stud (3) of them, luckily not in the block, they are extending out about 2-1/2".....I don't have access to a welder, any help on getting them to free up would be a big help..... .




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Steve in N.J.

05-21-2002 19:15:58




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 Re: Exhaust Manifold Stud removal help in reply to Dice, 05-21-2002 06:33:33  
Dice,

What you need to do is apply heat to the cylinder head around the stud. Applying heat to the stud will weaken the stud, and when you go to turn it out, it may twist off in the head. Apply the heat evenly with a torch around the stud, and once you start to achieve a low red glow, you should be able to carefully unscrew the stud. Work it back and forth a little, then unscrew the stud out slowly. If you have someone to help you, the other person can gently remove the stud while you're still applying heat. Do each stud that way and you shouldn't have any problems. After you get the studs out, let the head air cool, (no water) then run a tap down the holes to straighten the threads. When installing the new studs, add some Anti-seize compound to the threads on the studs and run them in. Should be a done deal..... ..Good Luck! Steve

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Dave Grubb

05-21-2002 07:37:48




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 Re: Exhaust Manifold Stud removal help in reply to Dice, 05-21-2002 06:33:33  
If you can get a torch set you need to heat the studs to red hot and then use vise grips on them and carefully rotate them back and forth until they will turn all the way out. The other option would be to keep them wetted down with PB Blaster and work them back and forth vise grips. Once you get them out you can install stainless steel studs and brass nuts, both are available from mcmaster-carr.com .

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kjm

05-22-2002 08:47:16




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 Re: Re: Exhaust Manifold Stud removal help in reply to Dave Grubb, 05-21-2002 07:37:48  
heat the stud and melt candle wax around the threads,when it cools down the studs should come right out with vice grips.



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Kennedy

06-27-2007 12:50:53




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 Re: Re: Re: Exhaust Manifold Stud removal help in reply to kjm, 05-22-2002 08:47:16  
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