I wrote up a reply earlier, but internet is cutting out. Verizon been working on it for couple weeks.
First was mentioned the brushes. Some debris could have gotten in there, or the brushes just stuck.
Another possibility is that bugs have gotten in and 1. either built mud nests or cocoons that are causing problems, or 2. bugs, themselves, are causing problems.
Another possibility is a loose connection within the router.
The last possibility was incoming power supply. Your manual states that router will overheat if incoming voltage drops more than 10%. Doesn't sound like what's happening here, especially as you used another router in the same setup.
If you can't find the problem, best to get another router. One with soft start would be nice.
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Today's Featured Article - An Old-Time Tractor Demonstration - by Kim Pratt. Sam was born in rural Kansas in 1926. His dad was a hard-working farmer and the children worked hard everyday to help ends meet. In the rural area he grew up in, the highlight of the week was Saturday when many people took a break from their work to go to town. It was on one such Saturday in the early 1940's when Sam was 16 years old that he ended up in Dennison, Kansas to watch a demonstration of a new tractor being put on by a local dealer. It was an Allis-Chalmers tractor dealership,
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