I believe the problem you are having with your HVLP gun is the tip. I believe they all come with a 1.4mm tip. If you would drill out the orifice to a larger size I believe it would make your gun spray the alkyd better. The smaller tip is more suited for automotive paints that are thin as water. As far as the respirator I use a 3M disposable respirator. Any canister respirator is just going to minimize the exposure to the paint. If you use an isocyanide hardener, use it in a well ventilated area and hold your breath when you are down wind from the paint. Then when the project is done dispose of the respirator. The stuff can make you think you're a lifelong chain smoker. Anyone that sprays very much of it should have an air supplied respirator.
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