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new head and gasket seeping already??

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brett munsey

08-17-2004 23:13:12




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I just had the head and valves reworked on my IH 240 put it all back together yesterday and added new coolant. Before I started it up I noticed a small amount of coolant seeping out in several places between the block and the head. I torqued all the head bolts to 90lbs. in the sequence outlined in the manual the head was resurfaced when I had the rest of the work done.Does anyone have any idea what could be the problem I haven't even started it yet. I hate to see what it will do when it has some pressure on it. This may be wishful thinking but is there any chance it will seal itself up once I get it up to operating temps a few times.

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dvtw

08-19-2004 09:54:00




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Mine did the same thing as you describe. 560 gas head was seeping in 3 spots when I started pouring water in the radiator. I warmed it up, shut it down. Checked coolant level and oil (for signs of water in oil). Took several warm ups but it eventually stopped leaking and haven't had any problems since. I'd try running it several times before taking it all back apart.



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Keith-OR

08-19-2004 20:40:49




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 when I was young and foolish in reply to dvtw, 08-19-2004 09:54:00  
I remember the first ford overhead valve engines had the same problem 272,292, and 312's. Had an old mechanic tell me how to solve this problem, He said just spray paint the head gasket with silver paint. I have done this ever since on fel pro type gaskets, and have never had one seep since...Motors Manuals even suggest doing this on the older ford engines. Just passing on some of the old tricks.

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Allan in NE

08-19-2004 06:19:59




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Brett,

If I'm reading your post right, the thing is just doing a light "seep" and not a major "leak", right?

You will see this happening all the time, if you do a lot of engines. It is just not that big of a deal.

Start the goofy thing up and get it hot; this will melt the built-in sealer on the head gasket and your 'seep' will stop.

And don't worry about your not putting a sealer on the gasket. These "sealers" are nothing more than an aftermarket selling scheme. No manufacturer uses gasket sealers anyway.

You're making this problem bigger than it really is.

Allan

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TheRealRon

08-19-2004 09:53:09




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 Re: new head and gasket seeping already?? in reply to Allan in NE, 08-19-2004 06:19:59  
Allan, I've built hundreds of engines and you are way off base here.

Most MODERN engines use non-retorque gaskets for the obvious reason. All non-retorque gaskets do NOT use sealer. Nor do they contain a built-in sealer. In fact, the exact opposite is true. In the "old" days heads were glued to the block with gasket cement on the theory that they should never move in relation to one another. This theory was wrong. Modern thinking is to use non-retorque gaskets which are especially made to be slippery... hence, Teflon, silicone, and graphite. This allows the head to move across the surface of the deck without tearing the gasket and therefore provides a perfect seal for the life of the engine.

Far from being a scam, sealers are mandatory where they are required, for example, many older tractors are being rebuilt with NOS or even OEM gaskets. Some new "retorque required" gaskets also demand sealer.

Further, the mating surfaces must be flat. If they leak, they are not flat. By overtorquing them all you are doing is warping the head (making it conform to the deck). Sure, it MIGHT seal temporarily, but as the engine goes through some number of thermal cycles, the uneven clamping forces cause the head to move. This tears the head gasket and almost always dumps coolant into the crankcase, destroying bearings in the process. Might take 5 minutes of engine operation to destroy it, might take 5 years. It's a matter of degree.

All of us who actually do this for a living use a "steel" (think giant straightedge) to verify both the deck and head for flat. The spec is always in the service manual. It's usually something like .001" per lineal foot of head. Gaskets will not seal gaps greater than this.

While reinstalling a head seems like a trivial process, it is far from it. I feel very sorry for the guys who post here with the old "my engine blew a head gasket so I replaced the head gasket and now the gasket blew again". Of course, without a proper head and deck surface, it is a near 100% certainty that the gasket will blow again.

There's an old saying... "any job worth doing is worth doing right". People who refuse to follow this sage advice almost always end up doing it over... and over... and over.

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Allan in NE

08-19-2004 12:04:15




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 Re: new head and gasket seeping already?? in reply to TheRealRon, 08-19-2004 09:53:09  
Ron,

Re-read his post. It is not "leaking" it is 'seeping' out of the head gasket area. Big difference.

If you've rebuilt a lot of engines, then you know that this is normal as rain on about 1 out of every 20 or 25 builds.

10 minutes at a fast idle and his seep problem is over.

Now, I'll agree with you if it is actually "leaking" coolant (I mean actually running out and puddling up).....in this case, there is something wrong and it needs to come back down.

Allan

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TheRealRon

08-20-2004 05:51:36




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 Re: new head and gasket seeping already?? in reply to Allan in NE, 08-19-2004 12:04:15  
"leaking" and "seeping", regardless of any semantic differences, are not normal. With a properly surfaced head and deck it won't leak/seep a drop.

I explained the reasons... I can only explain, I cannot make you understand.



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Bob

08-20-2004 07:25:46




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 Re: new head and gasket seeping already?? in reply to TheRealRon, 08-20-2004 05:51:36  
Ron,

Methinks you're not too familiar with old iron, if you've never seen a head gasket seep after an overhaul.

.... Bob, who is now donning his asbestos shorts.



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Bob

08-19-2004 06:55:45




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 Re: new head and gasket seeping already?? in reply to Allan in NE, 08-19-2004 06:19:59  
Allen,

Your experience matches mine EXACTLY. I have done numerous engines, with professional machine work, assembly and torque BY THE BOOK, and have had such little head gasket seeps from time to time.

The old laminated steel head gaskets just simply do not always seal completely without a warmup and retorque, and a little water seepage at first at first is not normally a harbinger of disaster.

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Allan in NE

08-19-2004 08:02:06




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 Re: new head and gasket seeping already?? in reply to Bob, 08-19-2004 06:55:45  
Hi Bob,

Like you, I would imagine, I grew up on a farm fitted with wrenches in my hands; repaired my first third-member when I was 10 and my first automatic before I was 12 years old.

Later, I did the whole schmeal, trade school and the complete dealership/repair route.

But, I can honestly say, the best advice I ever got was from those older felleas who had spent their lifetime working on iron; they knew all the shortcuts and they how to make a living doing it.

They taught me to know the theory of operation and to "think the problem thru" before opening any machine up. In other words, to know what is wrong with the thing before you ever touch it with a wrench.

Reading the step-by-step directions out of the manual is fine I guess, but there comes a time when you have to stop & use your head a little too.

Thanks for the comeback,

Allan

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Brett Munsey

08-18-2004 20:39:31




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
I did not use any type of sealer on the gasket since it did not call for any. I did clean the threads on the head bolts, however I did not re-tap the block threads. This is a c-123 international engine off of a IH 240 does anyone know if the head bolts go into the water jacket? The service manual did not say anything about putting sealant on the head bolts. I did re-torque the bolt today I found one that may have had several lbs. less torque than the rest but nothing severe. I don't know what could have happened this is all pretty straight forward I am certain the gasket is on right side up and I assume it didn't require sealnt since it did not call for any. What do you guys think about torquing the head bolts say another 10lbs?

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Brett Munsey

08-19-2004 17:12:38




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 Re: new head and gasket seeping already?? in reply to Brett Munsey, 08-18-2004 20:39:31  
Well I received alot of great advice from a bunch of guys who seem to have a whole lot more experience than me. Some of you said warm it up and retorque it some said tear it back down. I guess I am a lazy man as one of you said because I warmed it up and retorqued it and after several warmups what little seeping there was has stopped now. Thank you for the advice it is much appreciated



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TheRealRon

08-19-2004 04:51:31




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 Re: new head and gasket seeping already?? in reply to Brett Munsey, 08-18-2004 20:39:31  
Your are trying to take the lazy man's way out and you risk having to replace a crankshaft... or worse.

We told you what you needed to do. If you are not willing to do so, at least take the suggestion to get a local mechanic/machinist to help you. It all has to come apart and everything checked... you have to start at the beginning. You can assume nothing. Just as an example, if the block deck and/or head surfaces are not flat, no amount of gasket sealer nor overtorquing the head bolts will correct the problem. Nor can you assume the gasket does not need sealer because it didn't call for any. You must contact the manufacturer of the gasket and ask. They assume that people who install them know what they are doing. For example, we know that all non-retorque gaskets which are always coated with Teflon, silicone, or graphite, must never have any sealant applied or the gasket is ruined. Conversely, non-embossed metallic gaskets USUALLY require sealant... a nice even coat of Copper-Kote on each side of the gasket (but never sprayed on the deck or head) is appropriate. Composition gaskets (made like a sandwich) are always embossed and MAY require sealer... the manufacturer is the final authority.

Hint: when I pull an engine apart, I always look for either sealer on the head bolts or rust on the shank/threads. If any is found, they obviously go through the water jacket. An after-the-fact way to determine this is to carefully blow shop air into each head bolt hole. Use a rubber cone adapter and keep your face out of the way. Air will escape when a hole penetrates the water jacket.

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Bob

08-18-2004 22:43:09




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 Re: new head and gasket seeping already?? in reply to Brett Munsey, 08-18-2004 20:39:31  
I would not recommend exceeding recommended torque. (Is your torque wrench accurate?)

And, I stand by my original advice to start it, and warm it up, and retorque the head. (Several "cycles" of this, if necessary.) It would be a good idea to loosen the oil drain plug, and see if any water has gotten in the oil, and remove the spark plugs and crank it over with the starter to be SURE there"s no water in the cylinders before trying to start it. (I"ll bet you won"t find any water in the cylinders or the oil, but if you do, I would recommend removing the head, and installing a new gasket, after spraying several coats of Copper Coat, or aluminum spray paint on each side of the new gasket, allowing drying time between coats.)

If the bolts "give" much at all, as the gasket crushes a bit, your valve clearances will tighten up. Be sure to recheck them before starting the engine again.

Good luck!

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JDGnut

08-18-2004 11:07:29




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
If you pull the head off, check the surface of the block... less chance of it not being flat.. but possible... If it is a diesel with wet sleeves check the liner stand out.. if the liner is sticking out too much you could get the same results.. I think the others have givven good advise.. but if you tapped the threads... and there is no water in the cylinders... I would warm the engine and retorque.. (As others have said.) JDGnut

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Richard Fazio

08-18-2004 08:29:28




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
We had the same problem on an A. Just had the head done, on ours it started leaking after we ran it. At the advice of others on the IH board we used copper spray gasket sealer on the head gasket. Two coats of the spray on a very clean gasket and surfaces and we stopped the leak. It's been fine. I don't know if it will help in your case but it sure did in ours. Ours was a metal gasket.



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Coloken

08-18-2004 06:14:17




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Quote: "several places" Don't start it. Some thing is wrong. Take it off and start over. Use taps on all bolt holes and clean all bolts. You might need washers on each bolt. All others said good.



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Bob/wis

08-18-2004 05:28:29




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Did you use any type of sealer on the gasket? Is it a metal or composite gasket? Some gaskets are made with out any sealer needed, but I never trust them to seal up fast enough.
Bob/wis



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Paul in NC

08-18-2004 05:03:52




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Something else to think about. If you had the head resurfaced & did not cleane the head bolts & run a tap in the bolt holes in the block you could be getting a false tork reading. Good Luck Paul



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RAB

08-18-2004 04:54:25




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Maybe not all the bolts are at the correct torque?
Not all manuals are totally descriptive and some expect a certain level of engineering competance.
Sorry, but sounds like you have never done this type of operation before, so re-check that all the bolts are at a genuine correct torque and that you have followed the gasket manufacturer's instructions as well.
I would not expect a properly fitted head gasket to leak at that torque!! I think you may need some local advice to see where you went wrong.
RAB
RAB

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hay

08-18-2004 02:26:19




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
like ron said, DO NOT start it. best to take it back off and find out the problem. most likely, IMO, is wrong head gasket. have the head checked to be sure of flat surface also. i had wrong head back from machine shop one time so that is also a possibility. just do not start it like it is or you are asking for more problems.



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TheRealRon

08-18-2004 01:59:49




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
No, whatever you do, don't start it or you'll have coolant in the cylinders and then the crankcase. Bad news for bearings.

Some head bolts penetrate the water jacket and require sealer on the length of the threads. The service manual should be your guide.

Another possibility is that the head was not machined flat, the wrong gasket was used, or the gasket was installed incorrectly (upside down), sealer was used on the gasket when it should not have been, etc. Verify with the gasket manufacturer.

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Weirsdale George

08-18-2004 01:44:52




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Did you use any sort of gasket cement?



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Bob

08-17-2004 23:17:40




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 Re: new head and gasket seeping already?? in reply to brett munsey, 08-17-2004 23:13:12  
Warm it up and retorque it.



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Ol chief

08-18-2004 20:27:20




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 Re: new head and gasket seeping already?? in reply to Bob, 08-17-2004 23:17:40  
Several weeks or months ago I read a post concerning the torking of bolts It raised the question of whether or not threads should be lubricated to obtain correct torque. At least one reply insisted that correct torque connot be obtained with a lubricated thread.Why?surely GM and GE are not aware of this situation. Both companies recommend lubrication of bolt threads prior to making torque values. At the timeI did not bother to comment on this matter ,just hoped someone would set the person straight.What ever your problem may be I am sure that you will get a more accurate tightening if you clean both male and female and then lubricate the threads.Several tool companies sell items called( die nuts ) to clean up male threads.They work very well.If you do obtain any of these for your use do not use a open end wrench or you may crush the die.Always use a socket or box wrench.It is possible that you did not get an honest torque reading. Also check markings on the bolt heads to ascertain that they are the correct tensile strength ,either grade 5 or grade 8.If some bolts are A lower tensile value they will continue to stretch in service. Sorry for the long post.

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