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39 JD B Cylinder Sleeving Misalignment

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Rob

06-10-2003 13:24:57




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Does anyone have any experience with cylinder sleeving. I have just had both cylinders done but the sleeves do not align with the combustion chamber cylinder on the head end. They are offset to one side by approximately 1/8 inch. Is this much misalignment going to be a problem or can the wrist pins on the pistons make up for it? How much misalignment is allowed? I need to know if I should have my machinist try again. Does it matter if the final bore is not lined up with the combustion cylinder end? He lined up with the original bore on the crank end and then worked forward. He has done hundreds of these and says it will not be a problem but I wanted to get some second opinions.

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Earl S

06-10-2003 15:12:13




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 Re: 39 JD B Cylinder Sleeving Misalignment in reply to Rob, 06-10-2003 13:24:57  
Does the head gasket look ok when you slip over the studs?? Did he run the sleeves all the way through the block or did he leave a ledge for the sleeve to press against? Sometimes this will be a problem with the oil ring. I have done a lot of boring and sleeving and I don't have one reason why he offset the bore.You have a lot of material to bore out when you sleeve and you would know on the first cut if you aren't centered in the bore.Tractor pulling we off center bore on some 4cyl & 6cyl to get bigger bore in the block. Let me know you might have to get some clearance on the piston pin end of the rod. Earl In Illinois

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Rob

06-10-2003 22:40:08




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 Re: Re: 39 JD B Cylinder Sleeving Misalignment in reply to Earl S, 06-10-2003 15:12:13  
Thanks for the reply. He said he simply lined up on the original cylinder end on the crank case end and bored forward. He did not bore all of the way through. He stopped at the slightly larger compression chamber. It is at this end where the sleeve is off center relative to the original compression chamber. It will not create problems with the head gasket. It is still in his shop so I have not tried it, but I am pretty sure I will not be able to install the pistons from the head end (Rings will hang up for sure). I will have to install them from the crank end before installing the block.

Is is possible to attempt another sleeving? Can he just hog these out and try again or would that create other problems? He has done hundreds of these and claims the current sleeves will not be a problem. But I do not want to cause alot of undue stress on my crank arms, piston pins or crank shaft.

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Earl S.

06-11-2003 13:55:07




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 Re: Re: Re: 39 JD B Cylinder Sleeving Misalignment in reply to Rob, 06-10-2003 22:40:08  
The combustion chamber is not concentric to the bore sometimes but they usually are not off that far. He got a universal sleeve. Sounds to me like he took a short cut to keep from messy with the spark plug holes. Besides if you are going back stock I like to eliminate the relief area to increase my comp a little. Good luck .Let us know how you come out.Maybe he will come out and help you if you have to take the block back out.I still think you have a alignment problem. But that is just my opinion. If it doesn't work I would get another block and find a different shop. Earl

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Rob

06-11-2003 22:05:07




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 Re: Re: Re: Re: 39 JD B Cylinder Sleeving Misalign in reply to Earl S., 06-11-2003 13:55:07  
Thanks, I don't think another block is an option for this one. It is one of those transition years from unstyled to styled and it is hard to find parts.

I was hoping to find a way to salvage this one. My plan is to mount it up and measure the amount of side to side swing on the crank arms. Ideally there should be none or just a few mils. Do you think it is possible to try sleeving agian or is that just plain impossible? My thought was to maintain a reference point on the crank end relative to these sleeves as that is where he lined up on the original material and then go down and find the center on the compression chamber. Line those two center points up install and bore out another sleeve. Possible???

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Earl S.

06-12-2003 07:23:58




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 Re: Re: Re: Re: Re: 39 JD B Cylinder Sleeving Misa in reply to Rob, 06-11-2003 22:05:07  
Boring bars align first with either the surface of the block that bolts to the crankase or the surface of the block where the head bolts on. I have found the head side off a little, but usually not enough to make the cyl off.Sometimes if the top of block has been resurfaced I check it out to make sure everything is perpendicular to the crankcase.If everything is square there then you center the boring bar in the unworn part of the cyl.Usually half way between top and btm of cyl. Take a .020 cut or less all the way through the cyl.If it bores all the way around the cyl top to btm then you know everything is in perfect alignment.If you have much ridge in the cyl it wont clean up on that small of cut. Has this block been bored before?This tractor is 64 yrs old you have to double check everything.What is your block casting number?I am curious on what brand of equip. he has to bore with.Did he use a 3/32in. wall sleeve or 1/8 in. wall sleeve?Why did you sleeve it?Earl

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Rob

06-12-2003 09:32:57




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 Re: Re: Re: Re: Re: Re: 39 JD B Cylinder Sleeving in reply to Earl S., 06-12-2003 07:23:58  
Earl S. I sure appreciate you following up on this for me. You have been an invaluable resource with some great suggestions. The answers to your questions are as follows:

The machinist I use lined everything up off the crank case end face of the block. Found the original cylinder center line at the least worn section of the cylinder and bored it out. He used 3/32 (0.0937) sleeves. His boring machine is a Rottler (spelling??). This fellow is no slouch or newby he is very well respected, done this for years and knows these old engines. Every body who owns an old tractor in this region brings their work to him.

This block had never been bored / sleeved before. I have had this tractor for 23 years and have re-built it once before but did not sleeve it at that time. The block was all original. Don't know the casting number but I will check when I get it from his shop.

I sleeved it because I lost compression on the #2 cylinder while harrowing. Every time the #2 cylinder hit I could see the crankcase oil pressure gage spike. I broke it down and got the cylinders out in four hours, checked the IDs on the head end and got 5.017 inches vertical and 5.006 inches horizontal. The crank end IDs were right in spec. The number 1 cylinder was better but not that much. With that big of an oval I knew that just rings would not help all that much. I checked on over sized pistons but none can be found for these transition year tractors. So I decided to go for a complete rebuild including sleeving and a valve job on the head.

I am beginning to think that the original casting was off slightly around the combustion chamber end. As you say this is a 64 year old casting and it may be off. I also have significant end play on my crank leading me to believe that the original cylinders were "off" slightly causing excessive wear on the crank main / thrust bearings.

If these sleeves are perpendicular to the crank end face and on center with the originals they should line up just fine. I plan to mount it up and check. I will go real slow and make sure I don't bind anything up. I will let you know how it works out. Send me an e-mail at rjjgates@bossig.com and I will send you pictures of the work when I get them back.

Thanks again for the great advice.

Rob

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Rob

06-12-2003 09:36:21




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 Re: Re: Re: Re: Re: Re: Re: 39 JD B Cylinder Sleev in reply to Rob, 06-12-2003 09:32:57  
Earl,

gave you the wrong numbers on the old cylinders they were 4.517 and 4.506. Thats what I get for trusting my memory.



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Earl S.

06-12-2003 11:40:52




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 Re: Re: Re: Re: Re: Re: Re: Re: 39 JD B Cylinder S in reply to Rob, 06-12-2003 09:36:21  
Slip the block in the tractor and the pistons without the rings and see if everything lines up.I am familiar with the Rottler. If just the combustion chamber is off it should not effect the running.I hope he sleeved it up far enough the top of the piston will clear. Good luck let us know . Earl In Illinois



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