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860 hydraulic problem, need diagnostic help.

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Gil

06-06-2004 15:14:47




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Hello folks,

Here's the problem. The lift arms will slowly go down if I shut off the tractor with the lift in the up position and a bushhog, plow, or any other attachment hooked up. It usually takes about 5 minutes, maybe a little longer for it to bottom out. If I leave the lift in the down position when I shut off the tractor, the lift ususally will not work again when I restart it. I have discovered that if I bleed the hydraulic pump by loosening one of the pipe plugs in the top of it, some air will come out and after the fluid starts I tighten it down and the lift will work.

This weekend I replaced the o-ring and leather seal on the lift cylinder piston. I replaced all of the o-rings on top of the lift cylinder, and I replaced all of the o-rings under the remote hydraulic plate forward and in front of the seat. I of course changed the fluid and replace it with 134 from my local NH dealer.

What is the problem? I have no clue.

Thanks a bunch,
Gil

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gcobb

06-11-2004 12:26:28




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 Re: 860 hydraulic problem, need diagnostic help. in reply to Gil, 06-06-2004 15:14:47  
The spot weld on the nut on the saftey valve is the same as the high pressure relief valve nut, spot welded at the factory after being set to keep anyone from adjusting it as a safety feature.
Or at least that is what my shop manual says for my 641. I think it would be the same for yours.



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bball

06-06-2004 16:41:07




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 Re: 860 hydraulic problem, need diagnostic help. in reply to Gil, 06-06-2004 15:14:47  
Gil,
One other thing. When you changed fluid, was the old fluid much thicker than 134? If so, your pump may be due for an overhaul. You can "cheat" a lazy pump for a while by using heavier oil. Must have a leak in there somewhere to be getting air in there. Bad pump seals? Brad



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bball

06-06-2004 16:32:31




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 Re: 860 hydraulic problem, need diagnostic help. in reply to Gil, 06-06-2004 15:14:47  
It's probably either a leaking check valve or safety valve leaking. The safety valve can be changed by taking off accessory plate. If still leaks down, then it needs a new check valve. Could be control valve and bushing if it falls 6-12", then stops; or rate of fall decreases noticeably after falling a foot. HTH Brad



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Gil

06-06-2004 19:41:11




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 Re: Re: 860 hydraulic problem, need diagnostic hel in reply to bball, 06-06-2004 16:32:31  
Thanks for the advice Brad.

No, it doesn't fall 6"-12" and then stop. It falls all the way to the ground. The rate of descent seems to be constant too.

I will go the the NH dealer tomorrow and try to get a new safety valve, install it, and see if that fixes it. I did notice something on the safety valve that was peculiar; the nut on the top of it is spot welded to the body of the valve, I assume some idiot did this instead of using Loctite or teflon tape. Some people should not be allowed to own tools. LOL

I have owned this tractor for the past 4 years. I know this tractor's history for the past 13 years. This has been a problem with this tractor for as long as I can remember, and I know for a fact that the previous owner didn't spot weld it, or even turn a wrench on it. Heck, I had logged countless hours in the seat of this tractor prior to my buying it. Why am I telling you this? Shoot, I don't know. But I did, so there you go.

Again, thanks Brad.
Gil

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bball

06-07-2004 20:10:06




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 Re: Re: Re: 860 hydraulic problem, need diagnostic in reply to Gil, 06-06-2004 19:41:11  
Gil,
That stinks w/ the spot weld! "Someone" spot welded some parts on my linkage for the hydraulics. My heart sank when I saw that...Not a problem now, but down the line... Now as far as the pump (I'm presuming your o-rings between cover and tractor are good from your initial post). You can test the pump pressure by installing a high pressure gauge (2500 psi min.) on hydraulic system and see how the pump is doing.
It's not very difficult and gauge is 10$ at NAPA (if in stock :)) IF you don't have a service manual and want to test it , let me know and I'll give you the details. Hope the safety valve works!

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Gil

06-06-2004 20:14:15




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 Re: Re: Re: 860 hydraulic problem, need diagnostic in reply to Gil, 06-06-2004 19:41:11  
I also forgot to mention that when the lift raises, it's not a smooth motion, but a jerky motion. Is this indicative of a pump in need of a rebuild?

Gil



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txblu

06-07-2004 12:49:24




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 Re: Re: Re: Re: 860 hydraulic problem, need diagno in reply to Gil, 06-06-2004 20:14:15  
air in the system. Jerks are air bubbles which compress. Fluid doesn't compress.

Bleed your pump at the pump and if that doesn't fix it, look for air entering the system between the suction from the fluid sump and the pump. O-rings are prime candidates and don't forget there are 2 where the lid fits onto the tractor housing.

Mark



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Gil

06-07-2004 21:01:08




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 Re: Re: Re: Re: Re: 860 hydraulic problem, need di in reply to txblu, 06-07-2004 12:49:24  
Brad, thanks for the offer. No I don't have a manual yet. But one is on the way. I won't hesitate to ask if I need it.

Mark, yes I replaced the 2 o-rings under the lift plate when I serviced the lift plate this weekend. I talked to a buddy a work that collects antique tractors, he probably has close to 30, and he said the same thing about the jerking being air. He also suggested that I check the hydraulic manifold where it attaches to the reservoir, and also where it attaches to the bottom of the pump.

Like me, he had never had one of these apart, but he thought that the check valve would be located where the hydraulic manifold attaches to the reservoir. Is this correct? Both of you gave it the same diagnosis.

I'm going to my NH dealer tomorrow, going to buy a check valve, probably a safety valve, and of course o-rings for the manifold.

You guys have all been a big help, Dave, Brad, and Mark. And I sincerely do appreciate it.

Gil

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txblu

06-08-2004 05:38:28




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 Re: Re: Re: Re: Re: Re: 860 hydraulic problem, nee in reply to Gil, 06-07-2004 21:01:08  
Your welcome.

Can't help with valve location as I never had to change one (they were never my problem). The I&T manual shows functionally where it is.

I know that one of them is in the front of the cover plate (right between your legs on top of the housing). You can't remove it without taking the cover plate off as the mounting flange (where the tranny and hyd sections mate) is in your way. I&T manual tells you which one this is.

There may be one more place to suck air. Your tractor may have a filter screen (not filter per se, as they are usually on the discharge tube) in the sump, on the floor, on the right side.(just under and inboard of the 2 cover Orings we discussed.

If this screen is clogged with crud, your pump can be sucking fluid but not getting all it wants. That lowers the atmospheric pressure of the oil and it "boils" so to speak. This creates a flood of tiny bubbles that could cause this problem.

I have been into sumps from 2N thru 4000 so I don't remember which had filters and which didn't.

If all else fails, this is something to try.

Also (again not remembering the setup) if you have tubes (cast manifolds/combination of both) coming from the hyd section to the pump inlet/outlet, there are Orings at both the housing and pump interfaces that could be your problem.

Good luck.

Mark

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Gil

06-08-2004 23:16:03




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 Re: Re: Re: Re: Re: Re: Re: 860 hydraulic problem, in reply to txblu, 06-08-2004 05:38:28  
Mark, would this screen be accessible by removing the plate that contains the PTO engagement lever and hydraulic dipstick that is located on the left side of the reservior? Man, I'd hate to have to remove and reinstall that lift plate again. It's a hard job for only one man.

Brad, thanks for clarity on the location of the check valve and safety valve. I'll try the check valve first, while I'm at the NH dealer, I'll ask them about whether or not there is a screen in there.

Man, this forum is great! I've learned alot about my tractor here.

Gil

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txblu

06-09-2004 06:02:59




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 Re: Re: Re: Re: Re: Re: Re: Re: 860 hydraulic prob in reply to Gil, 06-08-2004 23:16:03  
Worth a try. Probably better to drain the fluid and if you can'd see it you should be able to feel it. I'm thinking my I&T manual shows a picture of one lying on the floor of the sump.

I agree, as no one is around to help me pull the lift cover either.

Mark



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bball

06-08-2004 17:31:41




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 Re: Re: Re: Re: Re: Re: Re: 860 hydraulic problem, in reply to txblu, 06-08-2004 05:38:28  
Gil, The safety valve is threaded into the top of the lift cylinder. The check valve is the one in the lift cover behind the hex head plug on front of lift cover. Mark, I hadn't heard of the bubbling issue from trash around the pressure tube intake. I've been having trouble w/ bubbling fluid and lose of hydraulic power once everything is heated up. I'm going to pull the cover and check this out. Maybe that'll solve my problem. I sure hope, because everything that is happening makes sense w/ your post. This weekend when I pulled the accessory cover I had a lot of tiny air bubbles and have replaced most every o ring I can find. Maybe pump seal if not clogged intake. Thanks as usual. Brad

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txblu

06-09-2004 05:59:46




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 Re: Re: Re: Re: Re: Re: Re: Re: 860 hydraulic prob in reply to bball, 06-08-2004 17:31:41  
Get em brad!



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