Many things are important. But, with a used gas engine, ring grooves in the pistons are often the first thing to get worn, and often the most common to be overlooked. In a diesel, even worse - unless they are Plasma-Keystone rings. Cylinder taper is also important, since it causes excess ring movement in those piston grooves. Scores in the cylinder walls are also a problem. As to clearance? Yes, but I'd stick it at the bottom of my list. Much of that depends on if you've got aluminum cam-ground pistons, or older split-skirt pistons.
Years back we used to "rebuild" old pistons, #1 by knurling the skirts to make them fit tighter, and #2 by recutting the grooves and adding repair shims. I still do it on engines I can't find new parts for - OR if the new parts are super expensive.
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Today's Featured Article - A Lifetime of David Brown - by Samuel Kennedy. I was born in 1950 and reared on my family�s 100 acre farm. It was a fairly typical Northern Ireland farm where the main enterprise was dairying but some pigs, poultry and sheep were also kept. Potatoes were grown for sale and oats were grown to be used for cattle and horse feeding. Up to about 1958 the dairy cows were fed hay with some turnips and after that grass silage was the main winter feed. That same year was the last in which flax was grown on the farm. Flax provided the fibre which w
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