Posted by Heat Houser on December 22, 2008 at 18:35:59 from (69.66.35.73):
In Reply to: broken bolt posted by Roy in georgia on December 22, 2008 at 16:40:58:
If you have a steady hand and a lot of time, drill a hole and then use a small carbide cutter to remove the bolt shank carefully working down to the threads. You will then want to carefully use a tap (rocking back and forth many times so as not to break the tap) and peel out the remaining helix. (left over bolt threads) If you mess up, there is always heli-coil.
It appears that you have heated and cooled the bolt many times so it will now be extremely hard. The cutter will cut it but it will be slow.
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