I was a fabricator at a auto parts manufacturing plant.
One nite the machine that transfers the parts in the dies malfunctioned and the parts kept stacking up in one spot in the million dollar dies. After about 10 sheet metal parts in one stack the pressure became so great in the 1000 ton press that the die exploded. Lucky nobody was close when it let loose.
To fix the die we took turns welding on the die to rebuild it cause once we started welding we could not let the die cool till we were all done welding. 4 guys took turns welding 24 hours straight. 125 lbs of rod were used.
It took 48 hours to reshape and polish the die.
The second biggest mechanical malfunction would be when seeing final drives of a combine explode.
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Today's Featured Article - Show Coverage: Journey to Ankeny - by Cindy Ladage. We left Illinois on the first day of July and headed north and west for Ankeny, Iowa. Minus two kids, we traveled light with only the youngest in tow. As long as a pool was at the end of our destination she was easy to please unlike the other two who have a multitude of requirements to travel with mom and dad. Amana Colonies served as a respite where we ate a family style lunch that sustained us with more food than could reasonably fit into our ample physiques. The show at Ankeny
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