I was a fabricator at a auto parts manufacturing plant.
One nite the machine that transfers the parts in the dies malfunctioned and the parts kept stacking up in one spot in the million dollar dies. After about 10 sheet metal parts in one stack the pressure became so great in the 1000 ton press that the die exploded. Lucky nobody was close when it let loose.
To fix the die we took turns welding on the die to rebuild it cause once we started welding we could not let the die cool till we were all done welding. 4 guys took turns welding 24 hours straight. 125 lbs of rod were used.
It took 48 hours to reshape and polish the die.
The second biggest mechanical malfunction would be when seeing final drives of a combine explode.
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Today's Featured Article - The Nuts and Bolts of Fasteners - Part 2 - by Curtis Von Fange. In our previous article we discussed capscrews, bolts, and nuts along with their relative hardness and thread sizes. In this segment we will finish up on our fasteners and then work with ways to keep them from loosening up in the field. Capscrews, bolts and nuts are not the only means of holding two parts together. When dealing with thinner metals like sheet tin, a long bolt and
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