Nothing will weld dirty aluminum, at least IMHO. Scratch it down to clean and bare with a dedicated SS wire brush, weld it as soon as you get it clean. The MIG can work, but does not do well without a Teflon liner in the gun, and not 4000 series wire (it's too soft) and birds-nests easily. As others have said, keep the gun lead as straight as possible, and use only Argon. I built an 18' aluminum runabout boat out of 1/8 plate, a bunch of extrusions and my Lincoln SP 170T. It was patterned after a Weldcraft Renegade.
I envy Jon's spool gun work on his son's flatbed!! If only................ steve
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Today's Featured Article - History of the Cockshutt Tractor - by Danny Bowes (Dsl). The son of a very successful Toronto and Brantford, Ontario merchant, and himself quite an entreprenuer, James G. Cockshutt opened a business called the Brantford Plow Works in 1877. In 1882, the business was incorporated to become the Cockshutt Plow Company. Along with quality built equipment, expedious demand and expansion made Cockshutt Plow Works the leader in the tillage tools sector of the farm equipment industry by the 1920's.
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