What about the machining of the block in the are that supports that part of the thrust washer? If it doesnt have support behind it, or the radius of the bearing doesnt match the machining, it could stress enough to break. I know nothing of 5.9 blocks, but have machined a lot of aircraft crankcases with thrust bearings both integral to the bearing and insert style.
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Today's Featured Article - Engine Valves - Some Helpful Information - by Staff. Intake - On the intake stroke the piston moves doward, sucking in carburized fuel through the open intake valve. Exhaust valve is closed. Compression - With both the intake and exhaust valves closed, the pistons upward stroke compresses or squeezes the fuel into the combustion chamber. Firing - Ignited by the spark, the compressed fuel explodes and forces the piston downward on its power stroke. Intake and exhaust valves are closed. Exhaust valves and seats are exp
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