I don't ever remember having a static spark jump to anything plastic
Without knowing it you just proved the point why you should never fill a container still in the car or truck and showed your knowledge of hazardous materials. It is the main reason hazardous materials are so regulated because lack of knowledge in this case can kill you.
Gasoline coming threw the rubber hose causes static electricity. Usually it is displaced from the metal nozzle coming into contact with the metal in the car/truck fuel tank fill neck. With a plastic can there is no path to ground so this allows the spark to jump inside the plastic container. And when you mix gasoline fumes and just a small spark you get a BIG boom.
For the orginal post
It is against federal law to haul gasoline in containers bigger than 8 gallons on the public roads so your question on how to fill a 15 gallon container is pretty mute.
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