First: it is true that rust needs moisture, but that doesn't mean rain. Rust will suck moisture out of humid air.
second, though it is true that thicker paint will help protect from chipping, it is no protection at all from the rust underneath that you paint over, so you must remove all of the rust. As others have said sand the rust off. The best way that I have found that is with a flap wheel in a 4.5 inch grinder.
Third: After removing the rust convert what you haven't gotten with a rust converter. There are many brands, but they all have phosphoric acid as the active ingredient.
Fourth; As Stephen said for adhesion prime with epoxy primer.
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Today's Featured Article - History of the Nuffield Tractor - by Anthony West. The Nuffield tractor story started in early 1945. The British government still reeling from the effects of the war on the economy, approached the Nuffield organization to see if they would design and build an "ALL NEW" British built wheeled tractor, suitable for both British and world farming.
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