I agree with Steve, you have a bad connection. I also agree with Janicholson about tracking it down except that you need to go further. High load connections such as the battery cables can carry small amounts of current, so that a test lamp or headlights will light, yet will arc instead of passing current when the draw is high such as when the starter is engaged. To check for this common condition you will need a meter. You apply it the same as with the test light, but check the amount of voltage at each step, and check with the starter not engaged and then engaged. When the arc takes place some carbon, which is an excellent insulator, will get deposited between the cable and the post. The carbon will look like clean metal, thus the rule is the connection surfaces have to be not just clean but clean and shiny.
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Today's Featured Article - On the Road with Dave Gohl: Deere Departed Friend - by Dave Gohl. Have you ever had to part with a dear friend? It's not easy. If it's due to death, your feelings could be in disarray for days, months or even years. Even now after almost 4 years, I still miss my dad. I remember when I was a kid my dad sometimes would tuck my brother and I in at night and we would ask him questions about his childhood on the farm. To this day, it's some of the best stories I've ever heard. And now, I'm so glad that I asked those questions, and if I were a little smarter i
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